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2004 Mercedes-Benz Sprinter
58 Technical Service Bulletins (TSBs)
TSB List for the 2004 Mercedes-Benz Sprinter
Technical Service Bulletins (TSBs) for the 2004 Sprinter are official communications between Mercedes-Benz & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
SUSPENSION
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TSB #331516
STEERING WHEEL TWITCH DURING BRAKE APPLICATION. VARIOUS MODELS INCLUDING MERCEDES BENZ 2006 MODEL 230. *TT Read More »
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TSB #010104
THE HIGH PRESSURE HYDRAULIC DISTRIBUTION HOSE OF THE ACTIVE BODY CONTROL (ABC) MAY DETERIORATE OVER TIME DUE TO EXCESSIVE EXPOSURE TO HUMIDITY AND HIGH TEMPERATURES. Read More »
TRACTION CONTROL SYSTEM
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TSB #SB-090930
MERCEDES: THE LIMITED WARRANTY ON THE SBC HYDRAULIC UNIT FOR MODELS 211, MODEL 219 AND MODELS 230 WAS EXTENDED FROM THE ORIGINAL 4 YEARS/50,000 MILES TO 10 YEARS WITH NO MILEAGE LIMITATION. Read More »
SERVICE BRAKES, HYDRAULIC
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TSB #SB-090930
MERCEDES: THE LIMITED WARRANTY ON THE SBC HYDRAULIC UNIT FOR MODELS 211, MODEL 219 AND MODELS 230 WAS EXTENDED FROM THE ORIGINAL 4 YEARS/50,000 MILES TO 10 YEARS WITH NO MILEAGE LIMITATION. Read More »
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TSB #2005100015
INSPECT SBC SUCTION HOSE, REPLACE IF NECESSARY, TO IMPROVE THE BRAKE BLEEDING PROCESS. *TT Read More »
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TSB #424646B
SENSOTRONIC BRAKE CONTROL (SBC) BLEEDING PROCEDURE. VARIOUS INCLUDING MY2005 M-BENZ E-CLASS AND SL-CLASS INCLUDED. *TT THIS BULLETIN SUPERSEDES PB42.46/46 DATED JUNE 24, 2004. ALL MODELS. *TT Read More »
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TSB #424658
ACTIVATION OF THE SENSOTRONIC BRAKE CONTROL (SBC) SYSTEM WITH DAS SOFTWARE 02/05. MERCEDES-BENZ MODELS 199, 211, 219, 230 MY 2003-2006. *TT Read More »
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TSB #010105
VOLUNTARY RECALL CAMPAIGN SENSOTRONIC BRAKE CONTROL SYSTEM. *JB Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #SB-090930
MERCEDES: THE LIMITED WARRANTY ON THE SBC HYDRAULIC UNIT FOR MODELS 211, MODEL 219 AND MODELS 230 WAS EXTENDED FROM THE ORIGINAL 4 YEARS/50,000 MILES TO 10 YEARS WITH NO MILEAGE LIMITATION. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DIFFERENTIAL PROPORTIONAL VALVE
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:WHEEL CYLINDERS
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:SHOES/LININGS
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:DRUM
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
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TSB #TSB-42-10-109
MERCEDES: CORROSION PROTECTION COATINGS FOR BRAKE COMPONENTS AND HARDWARE MAY BE DAMAGED AND OR STRIPPED AWAY IF HIGHLY CONCENTRATED ACID BASED CLEANERS ARE USED. Read More »
PARKING BRAKE
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TSB #SB-P-047527
MERCEDES: PARKTRONIC INTERMITTENTLY NOT FUNCTIONING. THE FUNCTION WORKS AGAIN AFTER A SHORT TIME OR DISTANCE. WHEN THE FOOT OPERATED PARKING BRAKE IS APPLIED, THE PARKTRONIC SYSTEM IS DEACTIVATED. Read More »
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TSB #SB-P-047527
MERCEDES: PARKTRONIC INTERMITTENTLY NOT FUNCTIONING. THE FUNCTION WORKS AGAIN AFTER A SHORT TIME OR DISTANCE. WHEN THE FOOT OPERATED PARKING BRAKE IS APPLIED, THE PARKTRONIC SYSTEM IS DEACTIVATED. Read More »
PARKING BRAKE:CONVENTIONAL:MECHANICAL:LINKAGE AND CABLE
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TSB #422049
NOISES FROM PARKING BRAKE CABLE. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #2004070012
REPLACEMENT OF ABC PRESSURE SUPPLY VALVE UNIT HYDRAULIC LINE. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR
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TSB #2005110002
INSPECT CATALYTIC CONVERTER, REPLACE IF NECESSARY, DUE TO THE STEEL MATERIAL USED TO MANUFACTURE THE CATALYTIC CONVERTER HOUSING DID NOT MEET DIN SPECIFICATIONS AND COULD LEAD TO A NOISE COMPLAINT. Read More »
POWER TRAIN
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TSB #2006020008
INSPECT TRANSMISSION PILOT BUSHING AT ELECTROCHYDRAULIC UNIT AND REPLACE IF NECESSARY. THE TRANSMISSION PILOT BUSHING MAY HAVE BEEN INSTALLED ON THE CONTROL UNITS WITH NON-TEMPERED SEALING RINGS WHICH MAY CAUSE A SMALL LEAK TO OCCUR. Read More »
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TSB #2006020008
INSPECT TRANSMISSION PILOT BUSHING AT ELECTROCHYDRAULIC UNIT AND REPLACE IF NECESSARY. THE TRANSMISSION PILOT BUSHING MAY HAVE BEEN INSTALLED ON THE CONTROL UNITS WITH NON-TEMPERED SEALING RINGS WHICH MAY CAUSE A SMALL LEAK TO OCCUR. Read More »
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TSB #276064
LEARNING IN SELECTION RANGE SENSOR NOT POSSIBLE AFTER EHS REPLACEMENT. *TT Read More »
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TSB #276064
LEARNING IN SELECTION RANGE SENSOR NOT POSSIBLE AFTER EHS REPLACEMENT. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #276053
ROUGH DOWNSHIFTING WHEN ACCELERATING. *TT VARIOUS MODELS INCLUDING 2005 MERCEDES-BENZ 219 AND 220. *TT Read More »
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TSB #276053
ROUGH DOWNSHIFTING WHEN ACCELERATING. *TT VARIOUS MODELS INCLUDING 2005 MERCEDES-BENZ 219 AND 220. *TT Read More »
ELECTRICAL SYSTEM
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TSB #2006030011
A POTENTIAL MALFUNCTION WHICH COULD RENDER THE SECONDARY AIR INJECTION PUMP RELAY INOPERABLE THEREBY AFFECTING THE PROPER OPERATION OF THE SECONDARY AIR INJECTION PUMP. *TT Read More »
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
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TSB #2005070017
THE ALTERNATOR REGULATOR MAY FAIL TO PREVENT VOLTAGE VALUES RANGING BEYOND THE SPECIFIED TOLERANCE LIMITS. *TT Read More »
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
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TSB #SB-P-047124
MERCEDES: CRACKING NOISE FROM THE AREA OF THE INSTRUMENT PANEL/FIREWALL WHEN CORNERING, DURING THROTTLE LIFT OFF AND ON UNEVEN ROADS. Read More »
EXTERIOR LIGHTING:TAIL LIGHTS
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TSB #PB 82-10-630
MERCEDES BENZ: WATER IN TAIL LAMP HOUSING ON EITHER RIGHT SIDE OR LEFT SIDE. *PE Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
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TSB #887039
SEAL BETWEEN EXTERIOR REAR VIEW MIRROR HOUSING AND DOOR. *TT Read More »
STRUCTURE:BODY
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TSB #322527
THUMPING/RUMBLING NOISE FROM FRONT OF VEHICLE. MERCEDES-BENZ MODEL 230. MODEL YEAR 2003-2005. *TT Read More »
LATCHES/LOCKS/LINKAGES:TRUNK LID:LOCK
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TSB #2004050015
THE TRUNK LID SPRINGS COULD FAIL IN THE CLOSED TRUNK LID POSITION DUE TO EXTENSIVE EXPOSURE TO VERY HIGH TEMPERATURES. VOLUNTARY RECALL CAMPAIGN. COVER LETTER, RECALL CAMPAIGN BULLETIN AND LETTER TO OWNERS. Read More »
TIRES:TEMPORARY/EMERGENCY SPARE TIRE
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TSB #2006060004
THE TIREFIT HOSE CONNECTOR MAY NOT SCREW ONTO THE TIRE VALVE WITH AN AIR TIGHT SEAL. IN CASE OF A FLAT TIRE, THE CUSTOMER MAY NOT BE ABLE TO INFLATE THE SPARE TIRE USING TIREFIT. *TT Read More »
EQUIPMENT
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TSB #8285434
COMAND HEAD UNIT HANGS AT THE STAR SYMBOL WHEN BOOTING UP. *TT UPDATED *EH Read More »
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TSB #8285443
COMAND HEAD UNIT DISC DRIVE MALFUNCTIONS AT LOW TEMPERATURES. VARIOUS MODELS INCLUDING MERCEDES-BENZ MODEL 215, AND 220 2004 AND 2005. *TT Read More »
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TSB #8270314B
HIGH-PITCHED WHINING NOISE HEARD ON TELEPHONE/VCS/TELE AID CALLS. *TT Read More »
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TSB #8285433
SD FLASH TELEMATICS CD STUCK IN COMAND HEAD UNIT WHEN PERFORMING A SOFTWARE UPDATE. *TT Read More »
EQUIPMENT:ELECTRICAL
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TSB #8200300
DIAGNOSTIC ENHANCEMENT. 220/215 COMAND ENHANCED DIAGNOSTIC ASSISTANCE CENTER EDAC. *TT Read More »
EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
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TSB #8295322
TELE AID NOT ACTIVE DISPLAYED IN INSTRUMENT CLUSTER. *TT Read More »