1994 Ford Aerostar
75 Technical Service Bulletins (TSBs)
TSB List for the 1994 Ford Aerostar
Technical Service Bulletins (TSBs) for the 1994 Aerostar are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
-
TSB #96719
EXPERIENCING A RAPPING OR CLANGING NOISE WHEN THE STEERING WHEEL IS TURNED RAPIDLY OR WHEN TURNING ON A BUMPY ROAD SURFACE. *TT Read More »
STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
-
TSB #BC1383950906
VEHICLE MAY EXHIBIT A MOAN WHEN TURNING - TO CORRECT THIS CONDITION, REPLACE THE HIGH PRESSURE HOSE WITH A TUNED HOSE. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
-
TSB #99194
INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT Read More »
-
TSB #985A11
SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC Read More »
-
TSB #985A52
THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS. *TT Read More »
-
TSB #962617
BRAKES - BRAKE SERVICE - SERVICE TIPS. *TW Read More »
-
TSB #96222
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
-
TSB #985A13
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
-
TSB #985A5
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC Read More »
-
TSB #9814
SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
-
TSB #95212
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. Read More »
ENGINE AND ENGINE COOLING:ENGINE
-
TSB #01124
ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT Read More »
-
TSB #97610
BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
-
TSB #9743
BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
-
TSB #95910
UNKNOWN Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
-
TSB #02142
SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT Read More »
-
TSB #01197
SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT Read More »
-
TSB #99183
SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE. *TT Read More »
-
TSB #6896
SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT Read More »
-
TSB #13118
SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT Read More »
-
TSB #99816
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT Read More »
-
TSB #95320
KNOCKING NOISE FROM LOWER FRONT OF ENGINE COMPARTMENT. *TW Read More »
-
TSB #94256
KNOCKING NOISE FROM LOWER END #1 MAIN BEARING DURING ACCELERATION. *TW Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM
-
TSB #97090297189
EXPERIENCING A "THUMPING" NOISE OR TEMPEATURE GAUGE FLUCTATION WITH SOME VEHICLES. *YC Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
-
TSB #9524
NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION. *TW Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
-
TSB #BC3485972301
4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD Read More »
-
TSB #BC1019997230
4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
-
TSB #982010
EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM. *YC Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
-
TSB #982310
MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK Read More »
FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
-
TSB #96225
MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW Read More »
POWER TRAIN:MANUAL TRANSMISSION
-
TSB #BC0678961025
INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
-
TSB #0015
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS Read More »
-
TSB #99152
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT Read More »
-
TSB #9888
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC Read More »
-
TSB #983080
INFORMATION REGARDING TRANSFER CASE REAR HOUSING AND DRIVESHAFT REPLACEMENT. *TT Read More »
-
TSB #98112
SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED. *TT Read More »
-
TSB #97511
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD Read More »
-
TSB #BC1350950906
HIGH ALTITUDE TRANSMISSION AVAILABLE. *TW Read More »
-
TSB #951012
TRANSFER CASE MAY LEAK FLUID FROM THE CASE VENT TUBE. *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
-
TSB #03148
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »
-
TSB #002310
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
-
TSB #962612
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW Read More »
-
TSB #96249
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
-
TSB #01181
BRAKE SHIFT INTERLOCK.*JB Read More »
POWER TRAIN:AXLE ASSEMBLY
-
TSB #98233
CONCERNS WITH FRONT DRIVE AXLE FLUID MAY LEAK OUT OF THE VENT UNDER SOME DRIVING MODES ON SOME VEHICLES. *YC Read More »
-
TSB #BC2431970501
AEROSTAR E4WD MODELS MAY EXPERIENCE FRONT AXLE LUBRICANT LEAKAGE FROM THE VENT TUBE UNDER SOME DRIVING CONDITIONS. *TW Read More »
ELECTRICAL SYSTEM
-
TSB #98246
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC Read More »
ELECTRICAL SYSTEM:STARTER ASSEMBLY
-
TSB #97111097234
VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC Read More »
ELECTRICAL SYSTEM:WIRING
-
TSB #99222
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT Read More »
-
TSB #96246
WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW Read More »
ELECTRICAL SYSTEM:IGNITION
-
TSB #95102
VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR. *TW Read More »
ELECTRICAL SYSTEM:IGNITION:MODULE
-
TSB #95715
MIL LAMP MAY TURN ON OR FLASH INTERMITTENTLY MAY BE DUE TO THE POWERTRAIN CONTROL MODULE (PCM) INCORRECTLY CALCULATING THE VEHICLE ENGINE LOAD DURING LIGHT THROTTLE. *TW Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS
-
TSB #99139
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
-
TSB #02176
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »
VISIBILITY:WINDSHIELD
-
TSB #96221
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW Read More »
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
-
TSB #94249
FRONT DOOR GLASS TIPPING AND BINDING DURING DOWNWARD TRAVEL. *TW Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
-
TSB #01156
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
-
TSB #9592
UNKNOWN Read More »
-
TSB #95511
CHIRP OR SQUEAK FROM BLOWER MOTOR. *TW Read More »
-
TSB #9566
CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS. *TW Read More »
-
TSB #9566
UNKNOWN Read More »
STRUCTURE
-
TSB #9747
FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD Read More »
STRUCTURE:BODY
-
TSB #95217
A WINDNOISE MAY BE HEARD AT THE A-PILLAR IN SOME VEHICLES. THIS MAY BE CAUSED BY INCOMPLETE SEALING AT THE A-PILLAR. INSTALL A FOAM SEALANT INTO THE LOWER SECTION OF THE A-PILLAR TO SEAL AN AIR LEAK IN THE A-PILLAR. Read More »
STRUCTURE:BODY:BUMPERS
-
TSB #9832
FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS. *YC Read More »
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT
-
TSB #BC0822961010
CONCERNS W/ LIFTGATE OPENING EFFORTS &/OR THE LIFTGATE NOT STAYING OPEN, ESPECIALLY IN COLD AMBIENT TEMPS. *TT Read More »
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
-
TSB #962616
SLIDING DOOR - DAMAGED OR MISADJUSTED LATCH MECHANISM. *TW Read More »
TIRES
-
TSB #9852
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC Read More »
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
-
TSB #99129
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT Read More »
-
TSB #9873
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT Read More »
EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES
-
TSB #985A12
RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
-
TSB #99196
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT Read More »
-
TSB #96226
AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL. *TW Read More »
UNKNOWN OR OTHER
-
TSB #01157
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »
-
TSB #98L20
SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION. *TT Read More »
-
TSB #9768
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD Read More »