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2005 Dodge Caravan
98 Technical Service Bulletins (TSBs)
TSB List for the 2005 Dodge Caravan
Technical Service Bulletins (TSBs) for the 2005 Caravan are official communications between Dodge & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #1900805
REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC Read More »
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TSB #1900705
RATTLE SOUND FROM STEERING WHEEL AREA. *TT *SC Read More »
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TSB #1900403
STEERING SHUDDER. *TT Read More »
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TSB #1900105
THE STEERING WHEEL TILT MECHANISM IS INOPERATIVE. *TT Read More »
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TSB #1901104
MOAN/FOG HORN LIKE SOUND WHILE TURNING DURING SLOW SPEED OR PARKING LOT MANEUVERS. *TT Read More »
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TSB #1901004
POWER STEERING FLUID CONTAMINATION. *TT Read More »
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TSB #1900804
IN AND OUT MOVEMENT IN STEERING COLUMN. *EH Read More »
SUSPENSION
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TSB #0200305
RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION. *SC Read More »
SUSPENSION:FRONT:MACPHERSON STRUT
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TSB #0200405
CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA. *TT Read More »
SERVICE BRAKES, HYDRAULIC
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TSB #0500205
PULSATION OR VIBRATION IN THE BRAKE PEDAL AND/OR STEERING WHEEL. *TT Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM
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TSB #0500305
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Read More »
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TSB #0500204
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Read More »
SERVICE BRAKES, AIR
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TSB #0500106A
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *KB Read More »
SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
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TSB #0500404
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT Read More »
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TSB #0500403
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT Read More »
PARKING BRAKE
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TSB #9001329
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »
ENGINE (PWS)
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TSB #14-001-16
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #14-001-16
Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Read More »
ENGINE AND ENGINE COOLING
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TSB #68332810
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Read More »
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TSB #R2118796A
Valve Body. These may cause over drive cycling. Read More »
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TSB #RL108213A$
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA). Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #9002887
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »
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TSB #0900105
CYLINDER HEAD BOLT RE-TORQUE PROCEDURE. GPOP - ISSUE REVIEW SYSTEM. *TT Read More »
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TSB #05005
RAPID RESPONSE TRANSMITTAL#05-005. MALFUNCTION INDICATOR LAMP ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC) P0135 - O2 SENSOR 1/1 HEATER PERFORMANCE. *SC Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #0900305
ENGINE COMPARTMENT SQUEAK UNDER LIGHT THROTTLE TIP-IN. *TT Read More »
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TSB #1802305
ROUGH IDLE AFTER HOT START. *TT Read More »
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TSB #1801005
MIL ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTC) P0135 - O2 SENSOR 1/1 HEATER PERFORMANCE. *TT Read More »
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TSB #1803504
MALFUNCTION INDICATOR LAMP ILLUMINATION WITH DIAGNOSTIC TROUBLE CODE P0339: FLASH. *TT THIS BULLETIN SUPERSEDES BULLETIN 18-035-04, DATED SEPTEMBER 1, 2004. *TT Read More »
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TSB #1804204
DRIVEABILITY IMPROVEMENTS OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P2074. FLASH. *TT Read More »
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TSB #04019
3.3L OR 3.8L ENGINE NON-POLISHED NUMBER TWO CONNECTING ROD JOURNAL. RAPID RESPONSE TRANSMITTAL. *TT Read More »
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TSB #0901304
GASOLINE ENGINE OIL QUALITY AND VISCOSITY GRADES. *TT Read More »
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TSB #1802404
IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
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TSB #012217
EMISSION RECALL NO.D07-ENGINE OIL FILLER CAP.*MR Read More »
FUEL SYSTEM, GASOLINE
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TSB #1400116
This bulletin involves replacing the fuel tank and vapor canister. Read More »
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TSB #1400207
CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY. *KB Read More »
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
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TSB #1400104
FUEL TANK REMOVAL. *TT Read More »
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR
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TSB #D1602X60
Extended Warranty on the Fuel Tank/Vapor Cannister Read More »
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
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TSB #14-001-16
Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Read More »
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TSB #D-16-02 X60
Extended Warranty on the Fuel Tank/Vapor Cannister Read More »
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY
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TSB #D-16-02
(X60) FUEL TANK/VAPOR CANISTER - 2004-2005-TOWN AND COUNTRY (RS) AND CARAVAN/GRAND CARAVAN (RS) Read More »
POWER TRAIN
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TSB #9004009
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »
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TSB #9004009
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #04011
INCORRECT TRANSMISSION AND POWER STEERING FLUID THAT COULD AFFECT TRANSMISSION AND POWER STEERING DURABILITY. SERVICE ACTION #04-011. 2005 CHRYSLER PACIFICA ALSO INCLUDED. *TT Read More »
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TSB #2100504
COASTDOWN TICKING SOUND BETWEEN 40 MPH AND 0 MPH. *TT AND/OR TRANSFER GEAR WHINE SOUND BETWEEN 20 MPH AND 65 MPH, EITHER ACCELERATING OR DECELERATING. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #0803006
POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Read More »
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TSB #2102205
INACCURATE SPEEDOMETER. *AK Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #2101807
1-2 AND/OR 2-3 SHIFT HARNESS. ERASING AND REPROGRAMMING THE POWERTRAIN CONTROL MODULE WITH NEW SOFTWARE IS NECESSARY. *KB Read More »
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TSB #1802907
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB Read More »
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TSB #0801505
POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »
ELECTRICAL SYSTEM
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #0801405
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH. *TT Read More »
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TSB #0800805
1/1 O2 SENSOR USAGE. *TT Read More »
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TSB #0802204
HEAD PHONE RECEPTION. *MJ Read More »
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TSB #1801804
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306. *TT Read More »
ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
ELECTRICAL SYSTEM:SOFTWARE
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
EXTERIOR LIGHTING:HEADLIGHTS
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TSB #SB-08-008-13
CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. Read More »
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TSB #SB-08-052-12
DODGE/CHRYSLER: BEHAVIOR OF HEADLAMP SWITCH FUNCTION MAY IMPACT LIGHTING SYSTEMS SUCH AS OVERLOAD SPIKE OF ELECTRICAL SYSTEMS, TURNING OFF OR UNANTICIPATED ILLUMINATION, FLICKERING OR DIMMING OF EXTERIOR AND/OR INTERIOR LIGHT WITH ... Read More »
EXTERIOR LIGHTING:HEADLIGHTS:SWITCH
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TSB #SB-08-008-13
CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. Read More »
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TSB #SB-08-052-12
DODGE/CHRYSLER: BEHAVIOR OF HEADLAMP SWITCH FUNCTION MAY IMPACT LIGHTING SYSTEMS SUCH AS OVERLOAD SPIKE OF ELECTRICAL SYSTEMS, TURNING OFF OR UNANTICIPATED ILLUMINATION, FLICKERING OR DIMMING OF EXTERIOR AND/OR INTERIOR LIGHT WITH ... Read More »
AIR BAGS
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TSB #9001329
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »
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TSB #0800107
PASSENGER AIR BAG DEACTIVATION. *KB Read More »
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TSB #0803205
DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE. TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT Read More »
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
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TSB #CS-J-38
DODGE/CHRYSLER: SUPPLEMENTAL FRONT AIRBAG SENSORS ON ABOUT 310,000 CERTAIN VEHICLES MAY CRACK UNDER CERTAIN CONDITIONS AND ALLOW WATER TO ENTER INTO THE SENSOR. Read More »
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TSB #0801905
AIRBAG CONTROL AND OR OCCUPANT CLASSIFICATION MODULE SERVICE. 2005 CHRYSLER VOYAGER. *SC Read More »
STRUCTURE
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #31-006-19
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #3100519
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100319
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
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TSB #9002828
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. Read More »
STRUCTURE:BODY
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TSB #2301704
3RD ROW SEAT FRONT LEG WILL NOT RETRACT. *MJ *TT Read More »
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TSB #2300205
UPPER BODY SEAM SEAL APPEARANCE CONCERN WATER LEAK. *EH Read More »
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS
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TSB #2302007
POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID. *KB UPDATED 10/26/07. *NJ Read More »
VEHICLE SPEED CONTROL
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TSB #1801604
ROUGH IDLE WHEN ENGINE IS AT NORMAL OPERATING TEMPERATURE. *TT Read More »
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
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TSB #2200406
TIRE PRESSURE MONITOR SYSTEM INFORMATION. *KB Read More »
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TSB #2200205
TIRE PRESSURE MONITOR - SYSTEM INFORMATION. *TT Read More »
WHEELS
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TSB #9001329
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »
SEATS:MID/REAR ASSEMBLY
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TSB #2301206
3RD ROW SEAT FRONT LEG WILL NOT RETRACT. *TT Read More »
EQUIPMENT
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #31-003-19
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
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TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #9002828
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #04003
FRONT CARGO NET MISSING. RAPID RESPONSE TRANSMITTAL. *TT Read More »
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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TSB #D1602X60
Extended Warranty on the Fuel Tank/Vapor Cannister Read More »
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TSB #9002519
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #2400905
FLASH - A/C SYSTEM PERFORMANCE. *TT Read More »