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2005 Toyota Prius
75 Technical Service Bulletins (TSBs)
TSB List for the 2005 Toyota Prius
Technical Service Bulletins (TSBs) for the 2005 Prius are official communications between Toyota & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #T-TT-0223-13
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #TSB-0174-12
TOYOTA: INSTRUMENT PANEL ILLUMINATES WITH MALFUNCTION OF ABS/VSC, MIL ON AND BRAKE WARNING LIGHTS, RESULTING IN OVERLY SENSITIVE MONITORING LOGIC WITHOUT ANY ABS/VSC SYSTEM ISSUE. MODELS 2007-2011 CAMRY; 2004-2009 PRIUS. Read More »
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TSB #4500C
REPAIR MANUAL CORRECTION FOR THE SKID CONTROL ECU ASSEMBLY (BRAKE). 00400-RM113-0U3. *TT Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
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TSB #TSB-0174-12
TOYOTA: INSTRUMENT PANEL ILLUMINATES WITH MALFUNCTION OF ABS/VSC, MIL ON AND BRAKE WARNING LIGHTS, RESULTING IN OVERLY SENSITIVE MONITORING LOGIC WITHOUT ANY ABS/VSC SYSTEM ISSUE. MODELS 2007-2011 CAMRY; 2004-2009 PRIUS. Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT
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TSB #TSB-0174-12
TOYOTA: INSTRUMENT PANEL ILLUMINATES WITH MALFUNCTION OF ABS/VSC, MIL ON AND BRAKE WARNING LIGHTS, RESULTING IN OVERLY SENSITIVE MONITORING LOGIC WITHOUT ANY ABS/VSC SYSTEM ISSUE. MODELS 2007-2011 CAMRY; 2004-2009 PRIUS. Read More »
SERVICE BRAKES, AIR:ANTILOCK
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TSB #TSB-0174-12
TOYOTA: INSTRUMENT PANEL ILLUMINATES WITH MALFUNCTION OF ABS/VSC, MIL ON AND BRAKE WARNING LIGHTS, RESULTING IN OVERLY SENSITIVE MONITORING LOGIC WITHOUT ANY ABS/VSC SYSTEM ISSUE. MODELS 2007-2011 CAMRY; 2004-2009 PRIUS. Read More »
SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE
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TSB #TSB-0174-12
TOYOTA: INSTRUMENT PANEL ILLUMINATES WITH MALFUNCTION OF ABS/VSC, MIL ON AND BRAKE WARNING LIGHTS, RESULTING IN OVERLY SENSITIVE MONITORING LOGIC WITHOUT ANY ABS/VSC SYSTEM ISSUE. MODELS 2007-2011 CAMRY; 2004-2009 PRIUS. Read More »
SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
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TSB #TSB-0174-12
TOYOTA: INSTRUMENT PANEL ILLUMINATES WITH MALFUNCTION OF ABS/VSC, MIL ON AND BRAKE WARNING LIGHTS, RESULTING IN OVERLY SENSITIVE MONITORING LOGIC WITHOUT ANY ABS/VSC SYSTEM ISSUE. MODELS 2007-2011 CAMRY; 2004-2009 PRIUS. Read More »
ENGINE (PWS)
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TSB #T-TT-0362-15
TT: THE VEHICLE MAY BE DIFFICULT TO START OR HAVE AN ABNORMALLY LOW OR ROUGH IDLE AFTER THE BATTERY HAS BEEN DISCONNECTED OR POWER TO THE ENGINE ECM HAS BEEN INTERRUPTED. Read More »
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TSB #T-SB-0012-13 REV
"TSB: FLASH REPROGRAMMING ALLOWS THE ECU SOFTWARE TO BE UPDATED WITHOUT REPLACING THE ECU. FLASH CALIBRATION UPDATES FOR SPECIFIC VEHICLE MODELS/ECUS ARE RELEASED AS FIELD-FIX PROCEDURES DESCRIBED IN INDIVIDUAL SERVICE BULLETINS. Read More »
ENGINE AND ENGINE COOLING
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TSB #SB-120120
TOYOTA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. INFORMATION REGARDING WATER PUMP REPLACEMENT, ON SOME ELECTRIC HYBRID VEHICLES, WHICH CAUSES SLOWNESS OF THE PUMP ACTUATION. *PE Read More »
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TSB #02405
MIL ON DTC P1121. *SC Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #SB-120120
TOYOTA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. INFORMATION REGARDING WATER PUMP REPLACEMENT, ON SOME ELECTRIC HYBRID VEHICLES, WHICH CAUSES SLOWNESS OF THE PUMP ACTUATION. *PE Read More »
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TSB #TSB-0064-10
TOYOTA: TECHSTREAM ECU FLASH REPROGRAMMING PROCEDURE. FLASH REPROGRAMMING ALLOWS THE ECU SOFTWARE TO BE UPDATED WITHOUT REPLACING THE ECU. Read More »
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TSB #TSB-0088-08
TOYOTA: ENGINE CONTROL: SOME CUSTOMERS MAY REPORT A M.I.L. ON CONDITION THAT OCCURS AFTER OPERATING THE VEHICLE FOR EXTENDED TIMES IN READY ON MODE WITH THE TRANSAXLE IN THE PARK POSITION. *PE Read More »
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TSB #04506
MALFUNCTION INDICATOR LAMP ON WITH DTC P0AA6 OR P3009, INFORMATION CODES 526 AND 613. *KB Read More »
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TSB #06305
M.I.L. ON DTC P0300, P0301, P0302, P0303, OR P0304. *TT Read More »
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TSB #5080B
ENGINE MECHANICAL - ENGINE (1NZ-FXE). 00400-RM107-5U2. 00400-RM113-0U2. 00400-RM110-5U2. *TT Read More »
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TSB #02505
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0A60, P0A63, P0A72, P0A78, OR P0A7A. *TT Read More »
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TSB #02205
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P1151. *TT Read More »
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TSB #4586
DIAGNOSTICS - HYBRID CONTROL SYSTEM. REPAIR MANUAL CORRECTION. 2005 PRIUS. 00400-RM113-0U1. 2004 PRIUS 00400-RM107-5U1. *TT Read More »
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TSB #01705
INTERNATIONAL INVERTER COOLANT LEAK RESULTING IN MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P3009 AND INFORMATION CODES 526 AND 614 (INVERTER/CONVERTER ASSEMBLY). *TT Read More »
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TSB #01705
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0AA6 OR P3009, INFORMATION CODES 526 & 614. *TT Read More »
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TSB #05004
ENGINE OIL SPECIFICATIONS. *TT Read More »
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TSB #02704
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P3191, P3190 AND/OR P0A0F. *TT THIS BULLETIN SUPERCEDES EG027-04 DATED 07/14/04. *TT Read More »
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TSB #01204
ENTERING VIN DURING ECM (PCM) REPLACEMENT AND/OR DIAGNOSTIC TROUBLE CODE P0630. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
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TSB #TSB-0088-08
TOYOTA: ENGINE CONTROL: SOME CUSTOMERS MAY REPORT A M.I.L. ON CONDITION THAT OCCURS AFTER OPERATING THE VEHICLE FOR EXTENDED TIMES IN READY ON MODE WITH THE TRANSAXLE IN THE PARK POSITION. *PE Read More »
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TSB #05305
MALFUNCTION INDICATOR LAMP ON DIAGNOSTIC TROUBLE CODE P0171 OR P2195. *AK Read More »
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
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TSB #TSB-0163-08
TOYOTA: FUEL TANK AND FUEL GAUGE DIAGNOSTIC TIPS. METER/GAUGE/DISPLAY. THE DESIGN AND OPERATIONAL CHARACTERISTICS OF THE BLADDER TANK AND FUEL GAUGE SYSTEM. DIAGNOSTIC TIPS FOR THE FOLLOWING CUSTOMER CONCERNS ARE ALSO INCLUDED. Read More »
FUEL SYSTEM, OTHER
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TSB #5090B
FUEL - FUEL SYSTEM (1NZ-FXE). REPAIR MANUAL CORRECTION. 00400-RM113-0U2. 00400-RM107-5U2. *TT Read More »
FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
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TSB #TSB-0163-08
TOYOTA: FUEL TANK AND FUEL GAUGE DIAGNOSTIC TIPS. METER/GAUGE/DISPLAY. THE DESIGN AND OPERATIONAL CHARACTERISTICS OF THE BLADDER TANK AND FUEL GAUGE SYSTEM. DIAGNOSTIC TIPS FOR THE FOLLOWING CUSTOMER CONCERNS ARE ALSO INCLUDED. Read More »
ELECTRICAL SYSTEM
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TSB #T-TT-0395-16
TT: HV BATTERIES HAVE LIQUID FILLED CELL MODULES, TO PREVENT LEAKAGE FROM CELLS, IT IS VERY IMPORTANT TO CONFIRM THE PROPER ORIENTATION MARK OF THE DRC. Read More »
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TSB #T-SB-0119-15
TSB: THIS BULLETIN INCLUDES BASIC PROCEDURES FOR PERFORMING A RESCUE CHARGE ON NI-MH HIGH VOLTAGE (HV) BATTERIES. THIS BULLETIN SHOULD BE USED IN CONJUNCTION WITH THE REPAIR MANUAL WHILE PERFORMING RESCUE CHARGE. Read More »
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TSB #T-TT-0362-15
TT: THE VEHICLE MAY BE DIFFICULT TO START OR HAVE AN ABNORMALLY LOW OR ROUGH IDLE AFTER THE BATTERY HAS BEEN DISCONNECTED OR POWER TO THE ENGINE ECM HAS BEEN INTERRUPTED. Read More »
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TSB #T-SB-0012-13 REV
"TSB: FLASH REPROGRAMMING ALLOWS THE ECU SOFTWARE TO BE UPDATED WITHOUT REPLACING THE ECU. FLASH CALIBRATION UPDATES FOR SPECIFIC VEHICLE MODELS/ECUS ARE RELEASED AS FIELD-FIX PROCEDURES DESCRIBED IN INDIVIDUAL SERVICE BULLETINS. Read More »
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TSB #TC-12-026
TOYOTA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. ON CERTAIN VEHICLES, WHEN VEHICLE'S IGNITION IS TURNED ON, COMBINATION METER DISPLAY FAILS TO ILLUMINATES DURING COLD WEATHER START UP. MODELS 2004-2009 PRIUS. Read More »
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TSB #TSB-0172-09
TOYOTA: AVAILABLE TO CORRECT THE INTERMITTENT CONDITION OF THE COMBINATION METER, THERE IS AN UPDATED ECU METER COMBINATION, TO PREVENT THE LOST/FAILURE OF ILLUMINATION IN COLD WEATHER. REV 1 8/3/11 AND REV 2 10/10/12. Read More »
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TSB #00406
AUTOMATIC HEADLIGHT LEVELING SYSTEM WARNING LIGHT ON OR FLASHING. *TT Read More »
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TSB #0522
SPECIAL SERVICE CAMPAIGN (SSC) - 50P TO REPROGRAM THE ECM SYSTEM WHICH MAY CAUSE SOME OR ALL OF THE WARNING LIGHTS TO ILLUMINATE: MASTER, HYBRID SYSTEM, ENGINE, VEHICLE STABILITY CONTROL, AND BRAKE. Read More »
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TSB #4498
REPAIR MANUAL CORRECTION. INTRODUCTION - REPAIR INSTRUCTIONS. DIAGNOSTICS - SFI SYSTEM. 00400-RM113-0U1. *TT Read More »
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TSB #5109
DIAGNOSTICS FOR THE HYBRID CONTROL SYSTEM. REPAIR MANUAL CORRECTION. 00400-RM113-0U1. *TT Read More »
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TSB #4499B
'05 PRIUS REPAIR MANUAL CORRECTION FOR THE ENGINE CONTROL SYSTEM (SFI SYSTEM) (1NZ-FXE). 00400-RM113-0U2. *TT 00400-RM113-0U1. *TT Read More »
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
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TSB #T-SB-0119-15
TSB: THIS BULLETIN INCLUDES BASIC PROCEDURES FOR PERFORMING A RESCUE CHARGE ON NI-MH HIGH VOLTAGE (HV) BATTERIES. THIS BULLETIN SHOULD BE USED IN CONJUNCTION WITH THE REPAIR MANUAL WHILE PERFORMING RESCUE CHARGE. Read More »
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TSB #T-TT-0365-15
TT: A VEHICLE MAY ARRIVE TO THE DEALER WITH A MIL ?ON? CONDITION AND P0A80 STORED IN THE MEMORY. SOME CASES HAVE BEEN IDENTIFIED WITH INTERNAL MODIFICATION DONE TO THE HV BATTERY. MODIFIED OR ALTERED PARTS ARE NOT COVERED UNDER WARRANTY. Read More »
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TSB #TSB-0153-13
TOYOTA: DUE TO DUST OR DEBRIS BUILD UP IN HV BATTERY COOLING FAN, THE MALFUNCTION INDICATOR LAMP (MIL) IS ON AND PROCEDURE REPAIR IS AVAILABLE FOR THIS CONDITION. MODEL 2004-2009 PRIUS. Read More »
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TSB #TSB-0098-13
TOYOTA: THERE MAY BE AN EXCESSIVE BUILDUP OF DUST, LINT, OR OTHER DEBRIS, THAT CAN REDUCE THE HV BATTERY COOLING FAN EFFICIENCY AND NEED TO BE MAINTAIN AND CLEANED. MODEL 2004-2009 PRIUS. Read More »
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TSB #SB-0306-08 REV 2
TOYOTA: MALFUNCTION LIGHT IS ON WITH TWO INTERNAL TROUBLE CODES. IT IS A PROBLEM WITH THE TRANSAXLE ASSEMBLY. 2004-2008 PRIUS. *RM Read More »
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TSB #TSB-0166-09
TOYOTA: SOME VEHICLES MAY EXHIBIT A M.I.L. ON CONDITION WITH ONE OF MORE OF THE FOLLOWING DIAGNOSTIC TROUBLE CODES (DTCS): P0AC0; P0A1F; P0A7F; P0AFA (HYBRID BATTERY PACK/SYSTEM). Read More »
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TSB #00101
MAINTENANCE FOR HV AND AUXILIARY BATTERIES AT PORT AND DEALERS. REVISED. *TT Read More »
ELECTRICAL SYSTEM:WIRING
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TSB #TSB-0042-11
TOYOTA: 2004-2009 PRIUS. THE AIRBAG LIGHT IS ON WITH TWO POSSIBLE TROUBLE CODES STORED. THERE IS A PROBLEM WITH A WIRE HARNESS. *RM Read More »
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TSB #TSB-0172-09
TOYOTA: AVAILABLE TO CORRECT THE INTERMITTENT CONDITION OF THE COMBINATION METER, THERE IS AN UPDATED ECU METER COMBINATION, TO PREVENT THE LOST/FAILURE OF ILLUMINATION IN COLD WEATHER. REV 1 8/3/11 AND REV 2 10/10/12. Read More »
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
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TSB #TC-12-026
TOYOTA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. ON CERTAIN VEHICLES, WHEN VEHICLE'S IGNITION IS TURNED ON, COMBINATION METER DISPLAY FAILS TO ILLUMINATES DURING COLD WEATHER START UP. MODELS 2004-2009 PRIUS. Read More »
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TSB #05806
MASTER, HYBRID, AND M.I.L. "ON" DTC P0A94, INFORMATION CODE 588. *KB Read More »
EXTERIOR LIGHTING:HEADLIGHTS:HIGH/LOW BEAM DIMMER SWITCH
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TSB #T-SB-0030-08
HID HEADLIGHT SYSTEM - DIAGNOSTIC TIPS. *NJ UPDATED 6/17/08. *NJ Read More »
AIR BAGS
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TSB #TSB-0122-11
TOYOTA: INFORMATION PROVIDED FOR REPLACING THE SEAT COVERS FOR VEHICLES EQUIPPED WITH SIDE AIRBAGS. *PE Read More »
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TSB #TSB-0042-11
TOYOTA: 2004-2009 PRIUS. THE AIRBAG LIGHT IS ON WITH TWO POSSIBLE TROUBLE CODES STORED. THERE IS A PROBLEM WITH A WIRE HARNESS. *RM Read More »
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TSB #06003
SPECIAL SERVICE CAMPAIGN (SSC) - 60B (SAFETY RECALL) (SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIRBAG REPLACEMENT). Read More »
STRUCTURE:BODY
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TSB #01003
PRE-DELIVERY SERVICE INFORMATION FOR PRIUS. *MJ Read More »
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
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TSB #TSB-0087-12
TOYOTA: ACCELERATOR PEDAL SENSOR ASSEMBLY INFORMATION REGARDING THE INSPECTION, REMOVAL, AND INSTALLATION, IF LUBRICATION OR OIL, IS APPLIED. *PE Read More »
TIRES
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TSB #T-TT-0124-11
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #T-SB-0187-12
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
SEATS
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TSB #TSB-0122-11
TOYOTA: INFORMATION PROVIDED FOR REPLACING THE SEAT COVERS FOR VEHICLES EQUIPPED WITH SIDE AIRBAGS. *PE Read More »
EQUIPMENT
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TSB #T-TT-0395-16
TT: HV BATTERIES HAVE LIQUID FILLED CELL MODULES, TO PREVENT LEAKAGE FROM CELLS, IT IS VERY IMPORTANT TO CONFIRM THE PROPER ORIENTATION MARK OF THE DRC. Read More »
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TSB #T-TT-0268-13 REV
"TT: SOME CUSTOMERS MAY ENCOUNTER BLUETOOTH CONNECTIVITY CONCERNS SUCH AS: ? DIFFICULTY PAIRING THE PHONE. ? INTERMITTENT BLUETOOTH FAILURE TO CONNECT WHEN FIRST TURNING ON THE VEHICLE. Read More »
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TSB #T-TT-0381-16
TECH TIP: SOME CUSTOMERS MAY EXPERIENCE DIFFICULTY PROGRAMMING HOMELINK. Read More »
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TSB #08102004
NEW SCANTOOL SOFTWARE, PRODUCTION VERSION 11.0A, IS NOW AVAILABLE ON TIS. SCANTOOL SUPPORT FOR 2005 MODEL YEAR VEHICLES. *TT Read More »
EQUIPMENT:ELECTRICAL
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TSB #TSB-0172-09
TOYOTA: AVAILABLE TO CORRECT THE INTERMITTENT CONDITION OF THE COMBINATION METER, THERE IS AN UPDATED ECU METER COMBINATION, TO PREVENT THE LOST/FAILURE OF ILLUMINATION IN COLD WEATHER. REV 1 8/3/11 AND REV 2 10/10/12. Read More »
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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TSB #T-TT-0303-14
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #T-SB-0186-13
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #TC13-019
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #SB-0397-09 REV1
TOYOTA: VEHICLE INTERIOR: INTERIOR PANELS/TRIM TO IMPROVE SERVICEABILITY OF THE FLOOR CARPET GROMMET (FLOOR CLAMP RETAINER), A NEW SERVICE PART HAS BEEN DEVELOPED WHICH ALLOWS THE FLOOR CARPET GROMMET TO BE REPLACED SEPARATELY FROM THE ... Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #T-TT-0051-10
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
UNKNOWN OR OTHER
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TSB #00207
TECHSTREAM ECU FLASH REPROGRAMMING PROCEDURE. *KB Read More »
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TSB #04004
2005MY PRE-DELIVERY SERVICE (PDS). *NM Read More »
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TSB #0405
WARRANTY COVERAGE FOR 2005MY. *TT Read More »
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