1994 Mercury Villager
116 Technical Service Bulletins (TSBs)
TSB List for the 1994 Mercury Villager
Technical Service Bulletins (TSBs) for the 1994 Villager are official communications between Mercury & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
SUSPENSION
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TSB #96722
EXPERIENCING A CRUNCH / GRUNT NOISE FROM THE REAR SUSPENSION OF SOME VEHICLES. *TT Read More »
SUSPENSION:FRONT:SPRINGS:LEAF SPRING ASSEMBLY:SHACKLE
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TSB #BC0055972301
A CHUNCH/GRUNT NOISE COMING FROM THE REAR LEAF SPRING SHACKLE BUSHING MAY BE REPAIRED BY INSTALLING AN IMPROVED SHACKLE ASSEMBLY.JD Read More »
SUSPENSION:FRONT:SHOCK ABSORBER
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TSB #BC4159950301
VEHICLES MAY EXPERIENCE A LOW TONED RATTLE/CLUNK FROM THE REAR PORTION OF THE VEHICLE WHILE DRIVINE LESS THAN 25 MPH. *TW Read More »
SUSPENSION:REAR
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TSB #BC0400941201
VEHICLES MAY EXHIBIT A CLUNK NOISE COMING FROM THE REAR. *TW Read More »
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:LEAF
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TSB #BC1241950906
CRUNCHING NOISE COMING FROM REAR LEAF SPRING. *TW Read More »
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:SHACKLE
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TSB #BC0055970201
CHUNCH/GRUNT NOISE COMING FROM THE REAR LEAF SPRING SHACKLE BUSHING MAY BE REPAIRED BY INSTALLING AN IMPROVED SHACKLE ASSEMBLY. *JD Read More »
SUSPENSION:REAR:SHOCK ABSORBER
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TSB #BC0690961023
IMPROVED REAR SHOCK ABSORBERS AVAILABLE. *TT Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
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TSB #99194
INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT Read More »
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TSB #985A11
SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC Read More »
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TSB #985A33
THE REAR BRAKES MAY BIND OR OVERHEAT AFTER HAVING BEEN RECENTLY SERVICED. *YC Read More »
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TSB #96222
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM
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TSB #98154
REAR BRAKES ARE BINDING OR OVERHEATING AFTER HAVING BEEN SERVICED. YD Read More »
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TSB #BC0104960102
MAY EXHIBIT A GRINDING/SQUEALING NOISE FROM THE REAR BRAKES. THE NOISE TYPICALLY APPEARS IN THE VEHICLE WHEN ITS COLD OR IN THE MORNING UNDER FIRST APPLICATION. Read More »
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TSB #BC1252950906
VEHICLES MAY EXHIBIT A GRINDING/SQUEALING NOISE WHEN IT IS COLD IN THE MORNING AND AT THE FIRST APPLICATION OF BRAKES. *TW Read More »
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TSB #9578
THE REAR BRAKES MAY BIND OR OVERHEAT AFTER HAVING BEEN RECENTLY SERVICED. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:DRUM
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TSB #BC3320950201
VEHICLES MAY EXHIBIT A GRINDING/SQUEALING NOISE FROM THE REAR BRAKES. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
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TSB #985A13
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS
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TSB #BC1501950906
INTERMITTENT TO OCCASIONAL BRAKE SQUEAL OR BRAKE CREEP/GROAN. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
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TSB #985A5
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC Read More »
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TSB #9814
SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #985A49
EXPERIENCING A SQUEALING OR GRINDING NOISE FROM EITHER THE FRONT OR REAR BRAKES WHEN THE CUSTOMER LIGHTLY APPLIES THE BRAKES. *TT Read More »
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TSB #983072
SOME VEHICLES MAY EXHIBIT AN INTERMITTENT ABS WARNING LAMP CONCERN AND TROUBLE CODES 41/ 45/ 55/ 63 MAY BE RETRIEVED DURING A QUICK TEST. *TT Read More »
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TSB #9811312
SOME VEHICLES MAY EXHIBIT AN ILLUMINATED ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LAMP AND TROUBLE CODES 41/45/55/63. *TT Read More »
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TSB #BC3433972301
CONCERNS OF THE ABS PUMP MOTOR RUNNING WHILE THE VEHICLE IS SITTING STILL. *JD Read More »
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TSB #BC1020497230
THE ABS PUMP MOTOR RUNNING WHILE THE VEHICLE IS SITTING STILL. *JD Read More »
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TSB #95212
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT
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TSB #BC3480972301
INTERMITTENT ABS LAMP ON AND WHEEL SENSOR DTC'S SET WHILE DRIVEING THE VEHICLE ON THE HIGHWAY. *JD Read More »
SERVICE BRAKES, AIR:DISC:ROTOR
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TSB #9845
AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #97610
BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
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TSB #9743
BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
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TSB #BC2900950401
VILLAGERS MAY EXPERIENCE A TIMING BELT WHINE AT LOW ENGINE RPM. Read More »
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TSB #BC3482950201
THE TIMING BELT DESIGN AND CAMSHAFT SPROCKET GEAR HAVE BEEN CHANGED. *TW Read More »
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TSB #BC4188950401
VEHICLES MAY EXPERIENCE TIMING BELT WHINE AT LOW ENGINE RPM. *TW Read More »
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TSB #BC4188950401
UNKNOWN Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
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TSB #0214
SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT Read More »
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TSB #99816
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT Read More »
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TSB #BC4053950103
VEHICLES MAY EXHIBIT A DRIVEABILITY CONCERN DUE TO A BROKEN CRANKSHAFT. *TW Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #9524
NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION. *TW Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
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TSB #99103
ON SOME VEHICLES THE CHECK ENGINE WARNING LAMP MAY ILLUMINATE AND DIAGNOSTIC TROUBLE CODES 32, 35, P0400, P0402, P1400, P1401, P1402 OR MALFUNCTION INDICATOR LAMP 0302, 0305, 0306, 0514, 1005 MAY BE STORED INDICATING A MALFUNCTION IN THE ... Read More »
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TSB #996018
BRIEF INFORMATION REGARDING EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *TT Read More »
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TSB #12623
INFORMATION REGARDING EXHAUST GAS RECIRCULATION VALVE (EGR) SYSTEM DIAGNOSIS. *TT Read More »
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TSB #98-4816
CONCERNS WITH EGR FLOW MALFUNCTION. *TT Read More »
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TSB #BC2304970501
EGR FUNCTION TESTING. *TW Read More »
FUEL SYSTEM, GASOLINE
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TSB #BC3164970218
SULPHUR ODOR CONCERNS. *TW Read More »
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TSB #BC1031497020
SULPHUR ODOR CONCERNS. *JD Read More »
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
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TSB #962522
EXTENDED CRANK - LONG CRANK TIME DURING MORNING START-UPS - VEHICLES BUILT THROUGH 7/1/96 NO START - NO START AFTER SHORT HOT SOAK - VEHICLES BUILT THROUGH 7/1/96 STALLING - INTERMITTENT IN HOT AMBIENT TEMPERATURES - VEHICLES BUILT ... Read More »
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TSB #BC0482961113
EXTENDED CRANK OR INTERMITTENT STALLING IN HIGH AMBIENT TEMPERATURES. *TW Read More »
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TSB #BC0751961017
IMPROVED FUEL PUMP W/ AN IMPROVED, HARDENED INNER GEROTOR GEAR. *TT Read More »
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TSB #BC5178961001
FUEL PUMP IMPROVED, HARDENED INNER GEROTOR GEAR. IMPROVEMENT WILL REDUCE THE POSSIBILITY OF INTERMITTENT STALLING IN HOT AMBIENT TEMPS & A LONG CRANK TIME AFTER A COLD SOAK. *TT Read More »
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TSB #BC2903950401
FUEL PUMP WHINE DUE TO MISPLACED SOUND DEADING STRIPS, ALLOWING THE FUEL TANK TO GROUND OUT AGAINST THE FRAME. *TW Read More »
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TSB #BC4188950401
UNKNOWN Read More »
FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
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TSB #96225
MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW Read More »
POWER TRAIN
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TSB #11778
SOME VEHICLES WITH ANALOG INSTRUMENT CLUSTERS MAY EXHIBIT A CONCERN OF A FLUCTUATING OR JUMPING TACHOMETER INDICATOR NEEDLE. *TT Read More »
POWER TRAIN:CLUTCH ASSEMBLY
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TSB #14757
INFORMATION ON SERVICING THE FORWARD CLUTCH. *TT Read More »
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TSB #13760
INFORMATION REGARDING THE SERVICING OF THE FORWARD CLUTCH, WHICH HAS BEEN REPLACED BY THREE INDIVIDUAL PARTS. *MJS Read More »
POWER TRAIN:CLUTCH ASSEMBLY:BELL HOUSING
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TSB #7922
BE AWARE THAT THE F6XZ-7A360-AA FORWARD CLUTCH ASSEMBLY HAS BEEN REPLACED BY 3 INDIVIDUAL PARTS. XF5Z-7A360-AA(DRUM), XF5Z-7A398-AA (PLANETARY) AND F3XY-7B066-F (PRESSURE PLATE). Read More »
POWER TRAIN:MANUAL TRANSMISSION
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TSB #12534
INFORMATION REGARDING SHORTAGE OF NEW TRANSMISSION ASSEMBLIES. *TT Read More »
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TSB #BC0678961025
INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT Read More »
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TSB #BC0842961008
PROCEDURE FOR INTERMITTENT ENGINE FLARE ON STARTUP FROM A STOP. *TT Read More »
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TSB #BC9669961001
2.3L EFI ENGINES DISPLAY A ROLLING IDLE CONCERN. *TT Read More »
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TSB #BC9685961001
PARTS INFORMATION FOR REPLACING THE MAIN CONTROL. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #0015
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS Read More »
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TSB #5858
INFORMATION REGARDING TRANSMISSION ASSEMBLY SHORTAGE. *TT Read More »
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TSB #9888
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC Read More »
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TSB #97511
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD Read More »
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TSB #BC2540950503
TRANSMISSION OVERDRIVE WHINE BETWEEN 25 TO 40 MPH. *TW Read More »
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TSB #BC0383941201
SOME VEHICLES MAY EXPERIENCE A TRANSMISSION SHIFT HUNTING CONDITION. *TW Read More »
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TSB #BC4038941201
VEHICLES MAY EXPERIENCE A TRANSMISSION SHIFT HUNT CONDITION FROM 3-4 TO 4-3. *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
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TSB #03148
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
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TSB #962612
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW Read More »
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TSB #96249
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
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TSB #01181
BRAKE SHIFT INTERLOCK.*JB Read More »
POWER TRAIN:DRIVELINE:DRIVESHAFT
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TSB #98161
WHINING NOISE FROM TRANSAXLE ON LIGHT ACCELERATION, TIP-IN ACCELERATION BETWEEN 40-64 KM/H (25-40 MPH) Read More »
ELECTRICAL SYSTEM
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TSB #01194
THIS ARITLCE IS TO PROVIDE INFORMATION ON REPLACEMENT OF OLD STYLE HOOD LAMP SWITCH TO THE RVISED MECHANICAL HOOD LAMP SWITCH. *TT Read More »
ELECTRICAL SYSTEM:STARTER ASSEMBLY
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TSB #97111097234
VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC Read More »
ELECTRICAL SYSTEM:WIRING
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TSB #99222
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT Read More »
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
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TSB #4661
SOME VEHICLES WITH ANALOG INSTRUMENT CLUSTERS MAY EXHIBIT A CONCERN OF A FLUCTUATING OR JUMPING TACHOMETER INDICATOR NEEDLE. *TT Read More »
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
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TSB #BC3353972301
INTERFACE WITH THE VILLAGER PCM/TCM ON VEHICLES, USE THE OBD II DLC CONNECTOR LOCATED JUST BENEATH THE THE STEERING COLUMN. *JD Read More »
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TSB #BC1023397230
WHEN ATTEMPTING TO INTERFACE WITH VILLAGER PCM/TCM ON 1996 & 1997 VEHICLES, USE THE OBD II DLC CONNECTOR LOCATED JUST BENEATH THE STEERING COLUMN. *JD Read More »
ELECTRICAL SYSTEM:IGNITION:SWITCH
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TSB #BC0542941201
VEHICLE IGNITION CYLINDERS MAY REQUIRE AN EXCESSIVE EFFORT. *TW Read More »
ELECTRICAL SYSTEM:IGNITION:MODULE
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TSB #12081
SOME VEHICLES MAY DISPLAY DIAGNOSTIC TROUBLE CODE (DTC) 34, OR PO325 (MIL DTC 0304) WHEN TESTING THE ELECTRONIC ENGINE CONTROL SYSTEM, INDICATING A FAULT WITH THE ENGINE KNOCK SENSOR CIRCUIT. *MJS Read More »
EXTERIOR LIGHTING
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TSB #982015
SOME VEHICLES MAY EXHIBIT A MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODE ( DTC ) 32. *YC Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS
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TSB #99139
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
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TSB #02176
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »
VISIBILITY:WINDSHIELD
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TSB #BC2290970501
FRONT DOOR WINDOW BINDING WHILE TRAVELING UP OR DOWN. *TW Read More »
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TSB #BC3260950301
SIDE WINDOW LATCH MAY NOT STAY IN OPEN OR CLOSED POSITION. *TW Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
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TSB #BC1422950906
VEHICLE MAY EXPERIENCE A MINOR EXTERIOR REAR VIEW MIRROR VIBRATION. *TW Read More »
VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
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TSB #95520
REAR WIPER MOTOR INOPERATIVE OR INTERMITTENT OPERATION. *TW Read More »
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TSB #BC4188950401
UNKNOWN Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
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TSB #01156
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »
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TSB #BC3411972301
POOR HEATER CAPABILITY IN VEHICLES DURING COLD WEATHER WHILE THE ENGINE IS AT IDLE. *JD Read More »
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TSB #BC1021597230
POOR HEATER CAPABILITY IN VILLAGERS DURING COLD WEATHER WHILE THE ENGINE IS AT IDLE. *JD Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
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TSB #9592
UNKNOWN Read More »
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TSB #95511
CHIRP OR SQUEAK FROM BLOWER MOTOR. *TW Read More »
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TSB #9566
CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS. *TW Read More »
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TSB #BC4188950401
UNKNOWN Read More »
STRUCTURE:BODY:DOOR
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TSB #BC0306961101
INTERMITTENT POWER DOOR LOCK ACTIVATION. *TW Read More »
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TSB #96717
THERE MAY BE A SQUEAK / RATTLE NOISE FROM THE SLIDING DOOR AREA AND / OR THE SLIDING DOOR MAY BE DIFFICULT TO CLOSE. *TT Read More »
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TSB #BC2074950705
INTERMITTENT OR INOPERATIVE POWER DOOR LOCKS. *TW Read More »
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TSB #BC4296950705
INTERMITTENT OR INOPERATIVE POWER DOOR LOCKS. *TW Read More »
STRUCTURE:BODY:TAILGATE
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TSB #983114
THIS BULLETIN MENTIONS THE TWO DIFFERENT CYLINDERS AVAILABLE FOR REPLACEMENT LIFTGATE SUPPORT CYLINDERS. *TT Read More »
VEHICLE SPEED CONTROL
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TSB #13368
ADDRESSING AN INTERMITTENT CONDITION WHERE THE SPEED CONTROL WILL NOT SET OR MAY DISENGAGE WHILE DRIVING. *TT Read More »
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TSB #7264
EXHIBITING AN INTERMITTENT CONDITION WHERE THE SPEED CONTROL WILL NOT SET OR MAY DISENGAGE WHILE DRIVING. *TT Read More »
TIRES
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TSB #9852
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC Read More »
SEATS
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TSB #9751
INTERIOR- LEATHER SEAT CLEANING PROCEDURE- SERVICE TIP. *JD Read More »
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
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TSB #99129
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #02208
CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH Read More »
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TSB #99196
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT Read More »
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TSB #982016
EXPERIENCING LOW OR NO A/C PERFORMANCE IN HIGH AMBIENT TEMPERATURES. *YC Read More »
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TSB #96226
AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL. *TW Read More »
UNKNOWN OR OTHER
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TSB #01157
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »
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TSB #98L20
SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION. *TT Read More »
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TSB #985094
SOME VEHICLES MAY DISPLAY DIAGNOSTIC TROUBLE CODE 34, OR P0325 (MIL DTC 0304) WHEN TESTING THE ELECTRONIC ENGINE CONTROL SYSTEM. *TT Read More »
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TSB #BC2361970501
AUTHORIZED WARRANTY PART REPLACEMENT OF BRAKE PADS TO CORRECT EXCESSIVE BRAKE NOISE. *TW Read More »
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TSB #BC2443970501
INSTRUCTIONS ON HOW TO MANUALLY CLEAR CODES FROM MEMORY AFTER AN ABS BRAKE REPAIR. *TW Read More »
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TSB #9768
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD Read More »