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2004 Hyundai Santa Fe
93 Technical Service Bulletins (TSBs)
TSB List for the 2004 Hyundai Santa Fe
Technical Service Bulletins (TSBs) for the 2004 Santa Fe are official communications between Hyundai & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
SUSPENSION
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TSB #20-SS-001H
This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when diagnosing and conducting alignment-related repairs for all models and model years. Read More »
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TSB #0450008
ALIGNMENT SPECIFICATIONS SHOP MANUAL CORRECTION. *TT Read More »
SUSPENSION:FRONT:SPRINGS:COIL SPRINGS
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TSB #14-01-040B
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #14-01-040
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
BRAKES (PWS)
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TSB #21-BR-002H
This bulletin provides best practice recommendations when performing brake service procedures. Read More »
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TSB #20-BR-002H
This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area. Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #0650003
ABS PUMP SELF-CHECK NOISE. *TT Read More »
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TSB #0550004
ABS PUMP SELF CHECK NOISE. ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC Read More »
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TSB #0440014
ABS/TCS DIAGNOSTIC TROUBLE CODE INFORMATION. *TT Read More »
ENGINE AND ENGINE COOLING
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TSB #23-EM-005H
This bulletin provides important checkpoint guidelines when performing engine oil and filter change services. Read More »
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TSB #22-EM-010H
Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement. Read More »
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TSB #21-EM-004H
This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required ... Read More »
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TSB #21-EM-003H
This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below. Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. Read More »
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TSB #TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). Read More »
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TSB #0536010
DIAGNOSING DTC P1159 ( VARIABLE INTAKE TARGET POSITION). *TT Read More »
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TSB #0436017
ECM REPROGRAMMING FOR INTERMITTENT HESITATION. *TT Read More »
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TSB #08042004
DRIVABILITY CONDITIONS. *TT Read More »
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TSB #0436008
ENGINE CONTROL MODULE (ECM) REPROGRAMMING FOR DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153. CHECK ENGINE LIGHT ILLUMINATION. *TT Read More »
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TSB #0436006
UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE). *TT Read More »
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TSB #04010012
3.5L CYLINDER BLOCK HAVE AN INSUFFICIENT HEAD GASKET SEALING SURFACE BETWEEN THE #6 CYLINDER AND THE ADJACENT COOLING PASSAGE. THIS MAY CAUSE COOLANT TO ENTER THE CRANK CASE, AND/OR COMPRESSION GASES INTO THE COOLING SYSTEM. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #TSB-09-EE-001
HYUNDAI: RADIATOR FAN MOTOR CONNECTOR SERVICE PART. VEHICLES MAY EXHIBIT AN OVERHEATING ENGINE AND INOPERATIVE A/C. *PE Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
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TSB #TSB-09-EE-001
HYUNDAI: RADIATOR FAN MOTOR CONNECTOR SERVICE PART. VEHICLES MAY EXHIBIT AN OVERHEATING ENGINE AND INOPERATIVE A/C. *PE Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
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TSB #0636006
EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB Read More »
POWER TRAIN
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TSB #21-AT-006H
Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicle??A?A?s owner??A?A?s manual. ??A?A? Use of other ATF may result in improper shift quality or other drivability conditions. Read More »
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TSB #20-AT-016H
The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions: Read More »
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TSB #DOR-T5K8Y-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #DOR-T5K8Y-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #0440007
DAMPER CLUTCH SHUDDER AT 38-42 MPH. TRANSMISSION CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). Read More »
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TSB #0540008
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC Read More »
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TSB #0440001
AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. Read More »
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TSB #0440018
2004 SANTA FE 2.4/2.7L TCM REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT. *NM *SC Read More »
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TSB #151
TCM (TRANSMISSION CONTROL MODULE) REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT. *TT Read More »
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TSB #0436012
POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING FOR SMOOTHER FEELING INITIAL ACCELERATION. *TT Read More »
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
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TSB #0540001
TRANSFER CASE AIR BREATHER VENT HOSE. *TT Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #0640018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB Read More »
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TSB #158
REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT Read More »
ELECTRICAL SYSTEM
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TSB #20-EE-003H
This bulletin provides information on identifying dealer stock vehicles with either: a?? A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. a?? A 30 Day alert - vehicle has not started and reported an SOC in 30 days. Read More »
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TSB #20-BE-001H
This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions. 2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. Read More »
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TSB #DOR-T5K8Y-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #01011901
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM Read More »
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TSB #0436022
DIAGNOSTIC TROUBLE CODE (DTC) P1178 -ELECTRONIC THROTTLE SYSTEM (ETS) MOTOR POWER-OPEN AND P1118 (ETS) MOTOR. *NM Read More »
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TSB #0436013
DIAGNOSTIC TROUBLE CODES (DTCS) REVISION. TO INCLUDE 2005 SANTA FE. *TT Read More »
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TSB #0440008
TRANSAXLE CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS FOR DRIVELINE BUMP BETWEEN 2-10 MPH.*MR Read More »
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TSB #0250013
G SENSOR DIAGNOSTIC TROUBLE CODE INSPECTION AND REPAIR PROCEDURE. *JG THIS BULLETIN REPLACES 02-50-013 AND 01-50-005 DATED AUG. 2002. *TT Read More »
EXTERIOR LIGHTING
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TSB #20-BD-014H
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. Read More »
VISIBILITY
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TSB #24-BD-001H
This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. Read More »
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TSB #23-BD-002H
This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. Read More »
VISIBILITY/WIPER (PWS)
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TSB #24-BD-001H
This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. Read More »
VISIBILITY:WINDSHIELD WIPER/WASHER
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TSB #0490011
WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION. *TT Read More »
STRUCTURE:BODY
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TSB #23-BD-007H
Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. Read More »
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TSB #0460003
MICRO ANTENNA. *MR Read More »
STRUCTURE:BODY:TAILGATE
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TSB #0760004
TAILGATE GARNISH CONTACTS THE TAILGATE. PROCEDURES TO REPAIR IF CONTACT HAS OCCURED. *KB Read More »
VEHICLE SPEED CONTROL
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TSB #154
ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE. *TT Read More »
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TSB #0136020
ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE. *TT Read More »
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TSB #0236005
ELECTRONIC THROTTLE CONTROL SYSTEM (ETS) INITIALIZATION. *TT UPDATE. *TT UPDATE. *TT Read More »
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TSB #0336024
RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA). VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT Read More »
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
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TSB #0136019
P1151 (ACCELERATOR POSITION SENSOR -- ECM). *TT Read More »
TIRES
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TSB #22-GI-006H
Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail ... Read More »
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TSB #20-SS-004H
This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. Read More »
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TSB #20-SS-002H(1)
This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance. Read More »
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
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TSB #0301013
TIRE INFLATION PRESSURE LABEL REPLACEMENT CAMPAIGN 064. *TT Read More »
WHEELS
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TSB #20-SS-004H
This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. Read More »
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TSB #20-SS-002H(1)
This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance. Read More »
TRAILER HITCHES
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TSB #08-01-004
TRAILER HITCH WIRING HARNESS REPLACEMENT PROCEDURE (CAMPAIGN 082). *NJ Read More »
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TSB #0401006
TRAILER HITCH MOUNTING BOLT INSPECTION (SERVICE CAMPAIGN 917). *TT Read More »
LANE DEPARTURE
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TSB #19-BE-011H-1
The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. Read More »
BACK OVER PREVENTION
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TSB #19-BE-011H-1
The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. Read More »
EQUIPMENT
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TSB #21-EM-004H
This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required ... Read More »
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TSB #21-BR-002H
This bulletin provides best practice recommendations when performing brake service procedures. Read More »
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TSB #21-EM-003H
This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below. Read More »
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TSB #20-BD-014H
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. Read More »
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TSB #20-BD-007H-1
This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products. Read More »
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TSB #20-EE-003H
This bulletin provides information on identifying dealer stock vehicles with either: a?? A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. a?? A 30 Day alert - vehicle has not started and reported an SOC in 30 days. Read More »
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TSB #12-AT-023
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
EQUIPMENT:ELECTRICAL
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TSB #0490007
THE OPTIONAL ELECTRONIC CALENDAR ON THE OVERHEAD CONSOLE MAY NOT DISPLAY THE CORRECT DATE AFTER FEBRUARY 29TH OF A LEAP YEAR. *TT Read More »
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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TSB #20-AT-016H
The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions: Read More »
EQUIPMENT ADAPTIVE/MOBILITY
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TSB #21-BR-002H
This bulletin provides best practice recommendations when performing brake service procedures. Read More »
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TSB #20-BD-014H
This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. Read More »
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TSB #20-AT-016H
The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions: Read More »
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TSB #20-BD-007H
This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe chemical products. Read More »
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TSB #19-GI-006H
This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository. Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #DOR-T5K8Y-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Read More »
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TSB #0497002
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT Read More »
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TSB #0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM Read More »
UNKNOWN OR OTHER
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TSB #01011901
NEW UPGRADES ARE AVAILABLE TO REPROGRAM THE TCM (TRANSAXLE CONTROL MODULE) SOFTWARE. *NM Read More »
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