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2004 Dodge Caravan
85 Technical Service Bulletins (TSBs)
TSB List for the 2004 Dodge Caravan
Technical Service Bulletins (TSBs) for the 2004 Caravan are official communications between Dodge & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #1900805
REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC Read More »
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TSB #1900403
STEERING SHUDDER. *TT Read More »
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TSB #1901004
POWER STEERING FLUID CONTAMINATION. *TT Read More »
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TSB #1900103
POP/TICK SOUND IN STEERING WHEEL AREA. *TT *MJ Read More »
STEERING:COLUMN
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TSB #1900504
POP/TRICK/CREAK SOUND IN STEERING COLUMN. *MJ *EH Read More »
SUSPENSION
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TSB #0200305
RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION. *SC Read More »
SUSPENSION:FRONT
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TSB #0200403
MUFFLED RATTLE SOUND FROM FRONT SUSPENSION. 2004 VOYAGER INCLUDED. *TT Read More »
SUSPENSION:FRONT:MACPHERSON STRUT
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TSB #0200405
CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA. *TT Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM
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TSB #0500305
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Read More »
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TSB #0500204
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Read More »
SERVICE BRAKES, AIR
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TSB #0500106A
SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *KB Read More »
SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
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TSB #0500404
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT Read More »
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TSB #0500403
ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT Read More »
PARKING BRAKE
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TSB #9001329
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »
ENGINE (PWS)
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TSB #14-001-16
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
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TSB #14-001-16
Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Read More »
ENGINE AND ENGINE COOLING
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TSB #68332810
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Read More »
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TSB #05191925A$
Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »
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TSB #05191925A
Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »
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TSB #R2118796A
Valve Body. These may cause over drive cycling. Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #0900105
CYLINDER HEAD BOLT RE-TORQUE PROCEDURE. GPOP - ISSUE REVIEW SYSTEM. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #1802404
IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304. *TT Read More »
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TSB #0900304
ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND. *TT Read More »
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TSB #0900704
IRREGULAR ENGINE SNAPPING SOUND. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
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TSB #D-16-02 X60
Fuel Tank / Vapor Canister To announce an extended warranty on the Fuel Tank / Vapor Canister Effective Immediately Read More »
FUEL SYSTEM, GASOLINE
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TSB #1400116
This bulletin involves replacing the fuel tank and vapor canister. Read More »
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TSB #1400207
CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY. *KB Read More »
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR
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TSB #D1602X60
Extended Warranty on the Fuel Tank/Vapor Cannister Read More »
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
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TSB #14-001-16
Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Read More »
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TSB #D-16-02 X60
Extended Warranty on the Fuel Tank/Vapor Cannister Read More »
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY
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TSB #D-16-02
(X60) FUEL TANK/VAPOR CANISTER - 2004-2005-TOWN AND COUNTRY (RS) AND CARAVAN/GRAND CARAVAN (RS) Read More »
POWER TRAIN
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TSB #05191925A$
Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #2100504
COASTDOWN TICKING SOUND BETWEEN 40 MPH AND 0 MPH. *TT AND/OR TRANSFER GEAR WHINE SOUND BETWEEN 20 MPH AND 65 MPH, EITHER ACCELERATING OR DECELERATING. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #0803006
POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Read More »
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TSB #2100903
AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE. VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC Read More »
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TSB #2100104
TRANSMISSION SOLENOID REPLACEMENT. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #1802907
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB Read More »
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TSB #0801505
POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »
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TSB #30
POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO. C30. *TT Read More »
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TSB #03014
SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE. *TT Read More »
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TSB #1800703C
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. 2004 MODELS INCLUDED. *TT Read More »
ELECTRICAL SYSTEM
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TSB #S2208000136
Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM) Read More »
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TSB #S2208000136
Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM) Read More »
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #0801405
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH. *TT Read More »
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TSB #1801804
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306. *TT Read More »
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TSB #0800504
ERRONEOUS ACTUATION OF HORNS, HEADLAMPS, AND PARKING LAMPS WHILE VEHICLE IS PARKED. *TT Read More »
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TSB #0803503
FLASH - PANEL DIMMING DIAGNOSTIC TROUBLE CODE (DTC), INTERMITTENT FLUCTUATION OF STOP LAMP SIGNAL INTENSITY, OR FRONT LAMPS FLASH WITH RKE UNLOCK INOPERATIVE. 2004 CHRYSLER AND PLYMOUTH VOYAGER MODELS DISCONTINUED. Read More »
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TSB #0803203
SENTRY KEY IDENTIFICATION WITHOUT REMOTE KEYLESS ENTRY (RKE). 2004 CHRYSLER AND PLYMOUTH VOYAGER DISCONTINUED. *TT Read More »
ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
ELECTRICAL SYSTEM:SOFTWARE
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
AIR BAGS
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TSB #9001329
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »
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TSB #0800107
PASSENGER AIR BAG DEACTIVATION. *KB Read More »
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TSB #0803205
DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE. TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT Read More »
STRUCTURE
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #31-006-19
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #3100519
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100319
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
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TSB #9002828
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. Read More »
STRUCTURE:BODY
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TSB #2300205
UPPER BODY SEAM SEAL APPEARANCE CONCERN WATER LEAK. *EH Read More »
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TSB #2301004
PASSENGER COMPARTMENT FLOOR WATER LEAK. *TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT Read More »
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS
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TSB #2302007
POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID. *KB UPDATED 10/26/07. *NJ Read More »
VEHICLE SPEED CONTROL
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TSB #1801604
ROUGH IDLE WHEN ENGINE IS AT NORMAL OPERATING TEMPERATURE. *TT Read More »
WHEELS
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TSB #9001329
Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »
EQUIPMENT
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #31-003-19
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
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TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #05183348A$
KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Read More »
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TSB #05191925A$
Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »
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TSB #9002828
Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
EQUIPMENT:ELECTRICAL
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TSB #05183348A$
KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Read More »
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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TSB #D1602X60
Extended Warranty on the Fuel Tank/Vapor Cannister Read More »
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TSB #9002519
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »