CarComplaints.com Notes: The 2002 Ford Explorer is hands-down our worst vehicle on record. "Avoid like the plague" is putting it lightly.
The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.
Another common problem for the 2002-2003 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.
Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.
6.5
fairly significant
Typical Repair Cost:
$450
Average Mileage:
79,300 miles
Total Complaints:
622 complaints
Most Common Solutions:
Ford should pay for it (396 reports)
not sure (86 reports)
paid to have rear panel replaced (48 reports)
file complaint with NHTSA to get a recall issued (26 reports)
start a class action suit and get damages reimbursed (17 reports)
Cracked Ford Explores - Visit and join this Facebook Group for an additional site where you can tell Ford about this annoying problem.
Class Action Lawsuit For This Issue - Looks like there is a class action lawsuit for this problem. I would sign up to show how many of us are having this issue.
Replacement Trim Panel At Lower Cost - Save money on a replacement part at Rock Auto. Use their parts search and drill down to Ford => Your Year => Explorer => Body => Rear. You will see several options listed there.
My second Explorer with this problem. Love both, but this rear panel issue has been going on for 20 years; My first Explorer was a 1994, and the crack was similar. On my newer model (2002), the cracks are worse and even the plate cover is about to fall off. Poor engineering from Ford knowing the force needed to lift the tail gate. A sturdy handle dedicated for this action should have been introduced into later models.
I walked back to my vehicle one day about 2 years ago to notice a crack on my rear hatch panel below the rear glass. The crack was close to the Ford emblem. When I called to advise my fiance' about the issue, he stated "they all do that". I called Ford and got NO help from them whatsoever. I also called a local dealership, no special pricing as some reviewers had mentioned online (which I really didn't expect, it's not the dealerships issue, its FORD'S issue). After reading about the possibilities of further issues, I have decided to cough up the $400 it is costing me to get the panel, painting and installation. I have made 2 trips to a local Ford dealership in search of purchasing another Explorer, but considering the way they did not own up to the fault of their product on this issue, we have started looking at Chevrolet. Really disappointed with Ford.
The entire rear panel below the window is cracked or cracking, including the portion of the panel that you have to squeeze to open the rear hatch. Virtually every Explorer we have seen has this problem.
- Kevin M.,
Raleigh, NC, US
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My firs problem was when the vehicle was 2 years old the front hub assembly was replaced It cost me around $700 dollars. Not covered by my extended warranty.
Also had to replaced the fuel pump with only 30,000 miles another unnecessary expense MY 1989 Toyota Corolla still has the original fuel pump.
replaced the lift supports hood and rear door like 3 times with original parts from the dealer,
I gave up on fixing the 3rd seat ac, the actuators were replaced twice and still don't work they seem to work for 2 couple of years only.
Now the lift gate has a lot of cracks, out of curiosity where ever i go and see an explorer like mine I see they all have that problem some have vertical cracks and some have horizontal cracks so far I haven't been able to see one with a good rear panel. except one that had a primer one not matching the original paint.
This vertical crack on the tail gate panel has occurred twice. Once the dealer repaired it and it cost me $200.00 and it broke one year later. I had it repaired again. This time the tail gate repair cost me $250.00. The only reason I still own the truck because I paid it off. I am pondering trading it in for another reliable truck with far less problems.
We had a number of problems when we bought our 02 Explorer with 19000 miles on it. We purchased the extended warranty and glad we did. After a number of trips to the dealership where we bought it, our issues where fixed. Now this, if Ford don't fix it, I'll be going with another brand. I've been buying Ford's all my life, I guess it's time for a change.
Got a car wash earlier in the day... Car was kept overnight in my garage... bitter cold temperatures that night (-2 degrees)... next day noticed the crack.. couldn't believe it!
Not covered under my comprehensive insurance coverage... no recall with Ford (that I'm aware of)...was told today (2/16/16) by auto body shop owner & Insurance claims adjuster that it was a defect!!!
Now I'm stuck with a car with body damage on it... I'm not going to pay out of pocket to get this fixed... it will cost too much money!
We bought this 2002 Explorer new for vacation long haul driving in the hope of comfort and reliability. It has evolved in the biggest piece of poor engineering, aggravation, and in general disappointment of any car or truck that I have ever owned.
This compliant of the tailgate crack is only the latest of the list of unrelenting defects that started on day one and never subsided to this day. Ford was consist at every turn, they danced around every issue or used the shell game approach just to get you out of service department until the warranty was out all the while never fixing anything and charging you for not doing it.
I am not talking about petty little nit picking things, I am talking hazardous issues with the motor, transmission, brakes, lights, doors, windows, defrosting system and God only knows how many electronic issues because I'm certain that FMC didn't keep track of them. The money spent on the extended warranty should have been spent on toilet paper for it would served me better in the end!!!
In the end we call corporate countless times on countless issues to no avail, tried to lemon law the piece of junk and that proved fruitless, and we still have it sitting in the garage because it has a resale value of next to nothing. The final side note on it is that this car sat in a heated garage its whole live and after ten years of ownership it had less than 30,000 miles and most of those were back and forth to the service department, but the best of all is along the way I tried to trade it in on a new truck and they didn't want it. Seriously!!!!!
This seems to be just a minor problem compared with the rest of the things wrong with this model year. I am really not sure what Ford were thinking in 2002. I don't like fords anyway but this model year takes the cake.
The plastic panel under rear lift-gate window is cracked...been this way since I purchased the vehicle. When I go through a carwash part of it comes off. Tried glue to repair but overtime it comes off again.
We thought someone had backed into our vehicle. There was a truck parked behind us at the store with a ladder hanging out the back & we thought he must have backed into it & left. We had it fix because it wasn't that much above the deductible. About 6-8 months later the same crack was there again. After checking with other owners & watching the passing vehicles a pattern formed - DUH!!! Contacted several dealers but "it's not our problem". Ford says its not their problem, dealers say its not their problem! Guess owners are screwed!
Unfortunately, the Explorer is NOT the only victim to this design flaw; the Expedition is also a victim. The wife refuses to part with the vehicle and Ford doesn't want to fix the problem. After almost 4000 complaints just on the Explorer you would think Ford would realize they have a problem.....oh excuse me - how silly of me to actually think a car company would actually do "the right thing" by their customers without a court order. Until a judge from our overpaid court officials gets fed up with this problem, I guess us little-people are screwed AGAIN!
This is soooo bad a company, should stand behind its engineering dept. and not keep hiding behind the panels of excuses. Man up ford, yes I spelled it with a small f because use there is a large problem. When we drive around in a vehicle you like, everything behind that company should be backed up by its name. Come on ford, stand behind your product please. Thank you
Ford should pay for it, since it was a body problem and it has happened to so many people. I called Ford about it and they told me they didn't have a plan or reimbursement in place. This is something that appeared out of nowhere!
A D V E R T I S E M E N T S
My second Explorer with this problem. Love both, but this rear panel issue has been going on for 20 years; My first Explorer was a 1994, and the crack was similar. On my newer model (2002), the cracks are worse and even the plate cover is about to fall off. Poor engineering from Ford knowing the force needed to lift the tail gate. A sturdy handle dedicated for this action should have been introduced into later models.
- jrsares, Jacksonville Beach, US