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2005 Chrysler PT Cruiser
119 Technical Service Bulletins (TSBs)
TSB List for the 2005 Chrysler PT Cruiser
Technical Service Bulletins (TSBs) for the 2005 PT Cruiser are official communications between Chrysler & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #1900805
REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC Read More »
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TSB #1901004
POWER STEERING FLUID CONTAMINATION. *TT Read More »
ENGINE AND ENGINE COOLING
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TSB #R2118796A
Valve Body. These may cause over drive cycling. Read More »
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TSB #R2118796A
Valve Body. These may cause over drive cycling. Read More »
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TSB #RL108213A$
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA). Read More »
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TSB #RL108213A$
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA). Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
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TSB #9002887
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
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TSB #0900105
CYLINDER HEAD BOLT RE-TORQUE PROCEDURE. GPOP - ISSUE REVIEW SYSTEM. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #05008
RAPID RESPONSE TRANSMITTAL SERVICE ACTION #05-008A. TURBO ENGINE BENT VALVE OR VALVES. *TT Read More »
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TSB #1803504
MALFUNCTION INDICATOR LAMP ILLUMINATION WITH DIAGNOSTIC TROUBLE CODE P0339: FLASH. *TT THIS BULLETIN SUPERSEDES BULLETIN 18-035-04, DATED SEPTEMBER 1, 2004. *TT Read More »
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TSB #1804204
DRIVEABILITY IMPROVEMENTS OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P2074. FLASH. *TT Read More »
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TSB #0901304
GASOLINE ENGINE OIL QUALITY AND VISCOSITY GRADES. *TT Read More »
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TSB #1802404
IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304. *TT Read More »
POWER TRAIN
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TSB #9004009
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »
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TSB #9004009
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »
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TSB #9004009
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
POWER TRAIN:MANUAL TRANSMISSION
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TSB #1800707
DRIVEABILITY IMPROVEMENTS. REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH NEW SOFTWARE. *KB Read More »
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TSB #0600105
TRANSMISSION GEAR RATTLE SOUND AT IDLE. *TT Read More »
POWER TRAIN:MANUAL TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #0803006
POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
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TSB #1802907
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB Read More »
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TSB #0801505
POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »
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TSB #0801505
POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »
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TSB #1800604A
GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT Read More »
ELECTRICAL SYSTEM
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #22867
Inspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. Read More »
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TSB #22867
Inspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. Read More »
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TSB #20616
P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Read More »
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TSB #20616
P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
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TSB #18-016-13
This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »
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TSB #21-001-13
MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position Read More »
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TSB #0801405
MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH. *TT Read More »
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TSB #2100804
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION. *MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT Read More »
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TSB #04001
TEMPORARY CHANGE TO DEALER STORAGE PROCEDURE. BATTERY CABLE DISCONNECTION. *TT Read More »
ELECTRICAL SYSTEM:WIRING
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TSB #23027
Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership. Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Read More »
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TSB #23027
Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership. Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Read More »
ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
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TSB #9004275
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
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TSB #22958
1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. Read More »
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TSB #22958
1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. Read More »
ELECTRICAL SYSTEM:SOFTWARE
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TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
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TSB #18-016-13
SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »
LIGHTING (PWS)
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TSB #23104
05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Read More »
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TSB #23104
05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Read More »
EXTERIOR LIGHTING:HEADLIGHTS
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TSB #0802801
MOISTURE ACCUMULATION INSIDE A VENTED HEADLAMP ASSEMBLY CONDITION. *TT Read More »
VISIBILITY:GLASS, SIDE/REAR
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TSB #2302105
WIND NOISE AT SIDE WINDOW. *SC Read More »
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
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TSB #0803704A
POWER WINDOWS (ONE OR BOTH SIDES) AND POSSIBLY POWER CONVERTIBLE TOP INOPERATIVE. *TT THIS BULLETIN SUPERSEDES BULLETIN 08-037-04, DATED NOVEMBER 5, 2004. *TT Read More »
AIR BAGS
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TSB #0800107
PASSENGER AIR BAG DEACTIVATION. *KB Read More »
STRUCTURE
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #31-006-19
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #31-006-19
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #3100519
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100519
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
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TSB #3100319
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
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TSB #3100319
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
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TSB #9002887
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »
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TSB #9002887
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »
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TSB #9002887
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »
-
TSB #9002887
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »
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TSB #9002519
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »
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TSB #9002519
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »
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TSB #9002850
05127352A$ - Headliner, Convertible Convertible PT Cruiser Headliners 05127352AB and 05127352AC do NOT come with the welt that goes around the rear glass opening. Read More »
STRUCTURE:BODY
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TSB #9002850
05127352A$ - Headliner, Convertible Convertible PT Cruiser Headliners 05127352AB and 05127352AC do NOT come with the welt that goes around the rear glass opening. Read More »
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TSB #2300704
PROPER FRONT SEAT BELT ROUTING AND TWIST. CONVERTIBLE 2005. *TT Read More »
STRUCTURE:BODY:ROOF AND PILLARS
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TSB #9002850
05127352A$ - Headliner, Convertible Convertible PT Cruiser Headliners 05127352AB and 05127352AC do NOT come with the welt that goes around the rear glass opening. Read More »
STRUCTURE:INTERIOR PANELS:CEILING
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TSB #9002850
05127352A$ - Headliner, Convertible Convertible PT Cruiser Headliners 05127352AB and 05127352AC do NOT come with the welt that goes around the rear glass opening. Read More »
EQUIPMENT
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TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
-
TSB #23-015-20
Disinfectant Solution Recommended for COVID-19 Read More »
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
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TSB #08-049-20
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »
-
TSB #31-003-19
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
-
TSB #31-003-19
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »
-
TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
-
TSB #31-005-19
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »
-
TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
-
TSB #3100619
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »
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TSB #23137
Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. Read More »
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TSB #23137
Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. Read More »
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TSB #23104
05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Read More »
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TSB #23104
05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Read More »
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TSB #20244
CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership. Please return stock of part number CBXDP361AA. Read More »
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TSB #20244
CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership. Please return stock of part number CBXDP361AA. Read More »
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TSB #R2118796A
Valve Body. These may cause over drive cycling. Read More »
-
TSB #R2118796A
Valve Body. These may cause over drive cycling. Read More »
-
TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
-
TSB #9003215
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »
-
TSB #18-042-14
Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »
-
TSB #9002850
05127352A$ - Headliner, Convertible Convertible PT Cruiser Headliners 05127352AB and 05127352AC do NOT come with the welt that goes around the rear glass opening. Read More »
-
TSB #9002850
05127352A$ - Headliner, Convertible Convertible PT Cruiser Headliners 05127352AB and 05127352AC do NOT come with the welt that goes around the rear glass opening. Read More »
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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TSB #9003623
Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead. 05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = ... Read More »
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TSB #9003623
Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead. 05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = ... Read More »
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TSB #Volume 2, Issue
Warranty Operations Newsletter Updates from Warranty Operations Read More »
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TSB #Volume 2, Issue
Warranty Operations Newsletter Updates from Warranty Operations Read More »
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TSB #22892
Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership. Read More »
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TSB #22892
Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership. Read More »
-
TSB #Volume 2, Issue
Warranty Operations Newsletter Updates from Warranty Operations Read More »
-
TSB #Volume 2, Issue
Warranty Operations Newsletter Updates from Warranty Operations Read More »
-
TSB #9002519
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »
-
TSB #9002519
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »
UNKNOWN OR OTHER
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TSB #2304304
TRANSIT FILM REMOVAL. 2006 CHRYSLER PT CRUISER, AND 2005-2006 RAM TRUCK *SC Read More »