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1997 Chevrolet Cavalier
77 Technical Service Bulletins (TSBs)
TSB List for the 1997 Chevrolet Cavalier
Technical Service Bulletins (TSBs) for the 1997 Cavalier are official communications between Chevrolet & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #01-02-32-001
CONCERNS WITH CLUNK NOISE FROM FRONT OF VEHICLE TURNING MANEUVER / STEERING WHEEL ROTATION.*JB (LUBRICATE OR REPLACE INTERMEDIATE SHAFT AS APPROPRIATE). UPDATED 10/05/07. *NJ UPDATED 4/1/08. Read More »
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TSB #010232001F
CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION. *TT Read More »
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TSB #040235004D
CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING MANEUVER/STEERING WHEEL ROTATION. *TT *NM Read More »
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TSB #010232001C
SOME CUSTOMERS MAY COMMENT ON A CLUNK TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE DURING A TURNING MANEUVER. *TT Read More »
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TSB #010232001B
SOME CUSTOMERS MAY COMMENT ON A CLUNK TYPE NOISE COMING FROM THE FRONT OF THE VEHICLE DURING A TURNING MANEUVER. *TT Read More »
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TSB #051101
SOME VEHICLES MAY EXHIBIT A CLUNK TYPE NOISE WHILE TURNING, ESPECIALLY FELT IN THE STEERING WHEEL. *TT Read More »
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TSB #051101
SOME VEHICLES MAY EXHIBIT A CLUNK TYPE NOISE ESPECIALLY FELT IN THE STEERING WHEEL WHILE TURNING. *TT Read More »
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TSB #020601
CUSTOMERS MAY COMPLAIN OF A CLUNK NOISE FROM FRONT END OF THE VEHICLE DURING TURNING MANEUVERS OR STEERING WHEEL ROTATION. *JB Read More »
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TSB #180101
INFORMATION ON DIAGNOSING CLUNK OR BUMP NOISE USUALLY HEARD WHEN TURNING EMITTING FROM THE FRONT OF THE VEHICLE. Read More »
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TSB #150900
THIS MESSAGE CONCERNS VEHICLES EXHIBITING A CLUNK NOISE COMING FROM THE FRONT OF THE VEHICLE. CUSTOMERS MAY STATE THAT A CLUNK NOISE IS HEARD WHEN TURNING THE STEERING WHEEL. *TT Read More »
STEERING:COLUMN
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TSB #070232006
CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION (LUBRICATE INTERMEDIATE SHAFT [I-SHAFT]). *NJ Read More »
SUSPENSION
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TSB #990308004
SUBJECT PERTAINING TO FRONT AND / OR REAR STABILIZER SHAFT SQUAWK / SQUEAK NOISE. *TT Read More »
SUSPENSION:FRONT
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TSB #010232001C
INFORMATION REGARDING CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING. *YH *TT Read More »
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TSB #01967
FRONT SUSPENSION STEER NOISE SMOOTH ROAD TURNS. *MR Read More »
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TSB #020308006
THIS BULLETIN IS BEING ISSUED TO REVISE THE FRONT SUSPENSION FASTNER TIGHTENING SPECIFICATIONS.*TT Read More »
SUSPENSION:REAR
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TSB #98063
PRODUCT RECALL CAMPAIGN TO REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS ON VEHICLES HAVING A CONDITION WHICH COULD RESULT IN ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS BREAKING. Read More »
SUSPENSION:REAR:SHOCK ABSORBER
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TSB #733403
REAR SHOCK NOISE IN TRUNK AREA - SOUNDS LIKE LOOSE LUMBER. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
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TSB #000524001
INFORMATION REGARDING SNOW INTRUSION INTO REAR DRUM BRAKE ASSEMBLIES. **MR Read More »
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TSB #VSS19990020
SUBJECT REGARDING REQUEST FOR CUSTOMER COMPLAINT VEHICLES WHICH HAVE A FRONT BRAKE SQUEAK / SQUEAL NOISE COMPLAINT. *TT Read More »
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TSB #735018
COMMENTS THAT THE REAR BRAKES MAY DRAG/HEAT UP OR REAR OF CAR IS SQUATTING DUE TO AGGRESSIVE REAR BRAKE. *YC Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #9709015015A
COMPLAINTS THAT THE ABS INDICATOR LAMP IS "ON". *YC Read More »
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TSB #970801735026
COMMENT THAT THE ABS LIGHT IS ON WITH DIAGNOSTIC TROUBLE CODES (DTC'S) 46 AND 86 SET AS CURRENT OR HISTORY. *YC Read More »
SERVICE BRAKES, AIR
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TSB #4615
ABS PUMP RUNNING WHEN NOT NEEDED. *NJ Read More »
SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
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TSB #00966B
ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT Read More »
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TSB #00966
ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT Read More »
ENGINE AND ENGINE COOLING
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TSB #970501738309
CONCERNS THAT LOW ENGINE COOLANT LIGHT WILL ILLUMINATE DURING SUSTAINED DRIVING. *YC Read More »
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TSB #9702019774T
VARIOUS INFORMATION REGARDING OVERNIGHT COLD SOAK CONDITIONS. *YC Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #98876121A
VEHICLES MAY EXHIBIT A CLATTERING NOISE AT IDLE SPEED ORIGINATING FROM THE TIMING CHAIN AND FRONT COVER AREA. *YC Read More »
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TSB #776001
INFORMATION CONCERNING ENGINE KNOCK/RATTLE OR TAP NOISE BEFORE ENGINE HAS REACHED OPERATING TEMPERATURE OR UNDER LIGHT LOAD CONDITIONS AT OPERATING TEMPERATURE (REPLACE PISTON AND/OR ROD ASSEMBLIES). Read More »
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TSB #970501776109
EXHIBITING DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303, AND P0304 INDICATING ENGINE MISFIRE CONDITIONS. *YC Read More »
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TSB #776109
ENGINE STALL AT COLD START, ROUGH IDLE, OIL FILTER EXPANSION, HIGH OIL PRESSURE AND ENGINE MISFIRE DTC'S (REPLACE OIL PUMP WITH IMPROVED PRESS RELIEF VALVE BORE). *TW Read More »
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TSB #776001
KNOCK, RATTLE OR TAP NOISE FROM THE ENGINE BEFORE THE ENGINE HAS REACHED OPERATING TEMPERATURE OR UNDER LIGHT LOAD CONDITIONS AT OPERATING TEMPERATURE KNOCK, RATTLE OR TAP NOISE FROM THE ENGINE BEFORE THE ENGINE HAS REACHED ... Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
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TSB #990138003
SOME VEHICLES WITH 2.2L ENGINES MAY EXHIBIT A ENGINE / TRANSMISSION WHINE AT 2800 - 32000 RPM. *TT Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM
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TSB #010602012
SOME OWNERS MAY COMMENT ON LEAKAGE OF A FEW DROPS OF COOLANT AFTER PARKING THEIR VEHICLE. *TT Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #676204
COOLANT LOSS, VISIBLE COOLANT LEAKAGE, LOW COOLANT LAMP ON OR COOLANT ODOR CAUSED BY COOLANT LEAKAGE. *TW Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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TSB #636604C
COMMENTS THAT A METALLIC NOISE OR COLD RAP HEARD ON COLD EXHAUST SYSTEM. *TT Read More »
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TSB #98636604B
COMMENTS THAT A METALLIC NOISE ON COLD EXHAUST SYSTEMS. *TT Read More »
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TSB #98636604A
SOME OWNERS MAY COMMENT THAT A METALLIC NOISE OR Read More »
POWER TRAIN
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TSB #030730021
NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT Read More »
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TSB #020730050
ENGINEERING CHANGES TO THE VALVE BODY, PRESSURE REGULATOR VALVE, 2-3 ACCUMULATOR VALVE AND BORE FOR 2002-2003 MODEL YEAR 4T45E TRANSAXLES AND SUBSEQUENT OVERHAUL PROCEDURES WHICH AFFECT 1995-2001 MODEL YEAR TRANSAXLES. Read More »
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TSB #3447
4T40E OR 4T45E WILL NOT SHIFT NO DIAGNOSTIC TROUBLE CODES. *TT Read More »
POWER TRAIN:CLUTCH ASSEMBLY
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TSB #677160
DELAY ENGAGEMENT INTO DRIVE AFTER COLD SOAK (REPLACE WITH REVISED FORWARD CLUTCH HOUSING ASSEMBLY COMPLETE). *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #070730025
INFORMATION ON 4T40-E (MN4) AND 4T45-E (MN5) FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTC P0741, P0742, P0751, P0752, P0756, P0757, P1811, HARSH SHIFTS, SLIPS, NO DRIVE, NO REVERSE. Read More »
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TSB #030730021A
NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT Read More »
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TSB #3253
VEHICLE WILL NOT MOVE IN EITHER DIRECTION. TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT Read More »
POWER TRAIN:DRIVELINE:DRIVESHAFT
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TSB #637205
LEAK IN THE AXLE SEAL AREA (SHORTEN VENT HOSE). *TW Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #990730030A
OWNERS OF SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60, 4T60-E OR 4T65-E TRANSAXLES MAY COMMENT ON A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN STANDING IN PARK ON A HILL OR SLOPE WITH THE ENGINE RUNNING AND THE ... Read More »
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TSB #990730030
SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60 OR 4T60-E TRANSXALES MAY COMMENT ON A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN IN PARK ON INCLINE. *TT Read More »
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
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TSB #98836416
CONDITIONS REGARDING WEAK OR DISCHARGED BATTERY, SLOW STARTING, GEN OR MIL LAMP ON, VARIOUS DRIVEABILITY SYMPTOMS. *YC Read More »
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
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TSB #010849009
SUBJECT REGARDING REVISED INSTRUMENT PANEL CLUSTER (IPC) REPLACEMENT. NLM Read More »
EXTERIOR LIGHTING:FOG LIGHTS
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TSB #291001
CUSTOMER CONCERN OF PREMATURE FOG LAMP FAILURE. *TT Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS
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TSB #051603
PROPER INSTALLATION INSTRUCTIONS FOR THE HIGH MOUNTED STOP LAMP THAT IS INTEGRATED IN THE REAR SPOILER. SOME DEALERS HAVE COMPLAINED ABOUT THE LAMP NOT FITTING PROPERLY OR THAT PARTS ARE BEING DAMAGED DURING INSTALLATION. Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES
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TSB #990864015
CONCERNS WITH THE LEFT HAND MANUAL MIRROR NOT ADJUSTING WHEN THE ADJUSTMENT LEVER IS MOVED. *TT Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
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TSB #030864009A
LEFT OUTSIDE BREAKAWAY MIRROR INOPERATIVE. *TT UPDATE. *TT Read More »
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TSB #030864011A
MIRROR VIBRATES AT HIGHWAY SPEEDS. *TT Read More »
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TSB #022703
INOPERATIVE MANUAL OUTSIDE REARVIEW MIRROR(S). *TT *JB Read More »
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TSB #731502
LEFT HAND MIRROR DOES NOT ADJUST WHEN ADJUSTMENT LEVER IS MOVED (ADJUST LEVER TO ALIGN WITH LEVER SLIDE). *TW Read More »
SEAT BELTS
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TSB #990940001
CUSTOMERS MAY COMPLAIN THAT THE FRONT SEAT SHOULDER BELT PLASTIC COVER WILL NOT STAY SNAPPED IN PLACE ON COUPE MODELS ONLY. *TT Read More »
STRUCTURE:BODY
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TSB #831522
REAR COMPARTMENT (TRUNK) LID LATCH DIFFICULT TO UNLOCK / OPEN. *YC Read More »
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TSB #98731069
A RATTLE COMING FROM THE DOOR(S) WHEN THE DOOR WINDOW GLASS IS LOWERED. *YC Read More »
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TSB #971101731060
VARIOUS AREAS OF THE VEHICLE CONVERTIBLE TOP COVER SHOWS WEAR OR PERMANENT DAMAGE. *YC Read More »
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TSB #971001731508
COMMENTS THAT THE DECK LID WILL NOT OPEN WHEN THE INTERIOR REMOTE RELEASE HANDLE IS PULLED. *YC Read More »
STRUCTURE:BODY:DOOR
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TSB #990864026
ON SOME CONVERTIBLE MODELS, THE DOOR RATTLES WHEN CLOSING. *TT Read More »
STRUCTURE:BODY:ROOF AND PILLARS
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TSB #990857019
CONDITIONS WITH WATER LEAK AT FRONT HEADER. *TT Read More »
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TSB #731060B
CONVERTIBLE TOP COVER SHOWS WEAR OR PERMANENT DAMAGE IN VARIOUS AREAS. YD Read More »
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TSB #98731060A
COMMENTS ON THE CONVERTIBLE TOP COVER SHOWING WEAR OR PERMANENT DAMAGE. *YC Read More »
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TSB #631040A
SCUFFED INTERIOR QUARTER TRIM PANELS ON CONVERTIBLE TOPS (ADD LOOP FASTENER TAPE/RE-STAKE REINFORCEMENT/ADD LOOP FASTENER). *TW Read More »
SEATS
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TSB #990850007
SOME CUSTOMERS MAY COMMENT THAT THERE IS A BULGE IN THE MATERIAL ON THE TOP BACKSIDE OF EITHER FRONT BUCKET SEAT. *TT Read More »
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TSB #98731616A
SEAT BELT LATCH SLIDES TO SEAT BELT ANCHOR SLEEVE. *YC Read More »
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TSB #971101731616
COMMENTS THAT THE SEAT BELT LATCH SLIDES TO THE SEAT BELT ANCHOR SLEEVE. *YC Read More »
SEATS:FRONT ASSEMBLY:RECLINER
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TSB #731601
RATTLE/SQUEAK FROM PASSENGER (RIGHT) SIDE OF REAR FOLDING SEATBACK AREA (REPOSITION RIGHT HAND FRAME ARM). *TW Read More »
INTERIOR LIGHTING
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TSB #638139
INTERIOR DOME LIGHT STAYS ON ALL THE TIME (REROUTE WIRE HARNESS). *TW Read More »
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
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TSB #16NA260
THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO REPROGRAM THE MEDIA DISC PLAYER WITH THE LATEST CALIBRATIONS TO CORRECT A CONDITION OF THE REAR ENTERTAINMENT SYSTEM NOT OPERATING AS INTENDED IN COLDER AMBIENT TEMPERATURE AREAS DUE TO ... Read More »
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TSB #549001A
CLN INDICATOR APPEARS ON RADIO DISPLAY AND DOES NOT TURN OFF (RESET CLN INDICATOR WITH THE EJECT BUTTON ON TAPE). *TW Read More »
UNKNOWN OR OTHER
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TSB #000089008E
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. Read More »
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TSB #000089008B
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. Read More »
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TSB #000849003
EXPERIENCING A RATTLE / SQUEAK IN RIGHT SIDE OF INSTRUMENT PANEL OR RIGHT FRONT DOOR TRIM PANEL SCRATCHED OR RIGHT SIDE END OF INSTRUMENT PANEL CONTACTING DOOR TRIM PANEL. *TT Read More »
Browse Other Cavalier Years
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