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10.0

really awful
Crashes / Fires:
0 / 1
Injuries / Deaths:
1 / 0
Average Mileage:
22,681 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2019 Ford Fusion engine problems

engine problem

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2019 Ford Fusion Owner Comments (Page 3 of 5)

« Read the previous 20 complaints

problem #58

Jun 122023

Fusion

  • miles

A D V E R T I S E M E N T S

Recall. Told to not charge our Ford Fusion Rechargeable Hybrid for fear of a fire! No solution now for 6 months. Told to run gas engine only. Car was not designed to be used this way which is a safety hazard in itself. Filed for gas card 5 months ago, no gas card issued. My spouse is an active nurse and Christian community activist. She relies on this vehicle. If we do not have some action from Ford in another 30 days, we will be forced to file for an Arizona Lemon Law replacement.

- Clarkdale, AZ, USA

problem #57

Oct 232023

Fusion

  • miles
Ford has still not provided a satisfactory fix for this recall. It has been 139 days since the recall was issued. Now Ford is putting a stop/hold on their initial recall fix and has instructed their dealers to return recall parts AND to put a stop sale on any vehicles in their inventory. This has resulted in a drastic depreciation of my vehicle. Not only does Ford not have a solution to the problem, but now they have left me with a car that is unsellable which is causing massive economic harm to me. Ford now says there is no interim fix (perhaps until LATE 2024) this is absurd. Ford should buy these vehicles back from all affected owners asap. Please compel Ford to do something about this and make things right!

- Chesterfield, VA, USA

problem #56

Sep 072023

Fusion

  • 45,411 miles
The contact owns a 2019 Ford Fusion. The contact stated that while driving at 65 MPH, the vehicle lost motive power while driving uphill. The contact stated that the front of the vehicle had started shaking uncontrollably. No warning light was illuminated. The vehicle had not been diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 45,411. The VIN was not available.

- Chinle, AZ, USA

problem #55

Aug 092023

Fusion

  • miles

A D V E R T I S E M E N T S

Internal Engine block coolant leak

- New Egypt, NJ, USA

problem #54

Aug 082023

Fusion

  • miles
Coolant intrusion into cylinder bore. Which can cause a fire. I been submitting complaints and haven-??t heard anything back in regards to my complaint. This was a known issue with ford back then.

- Maurice, LA, USA

problem #53

Aug 082023

Fusion

  • miles
Coolant leaked in cylinder wall

- Maurice, LA, USA

problem #52

Aug 022023

Fusion

  • miles

A D V E R T I S E M E N T S

Coolant leaking into cylinder 3. Took to dealership, apparently there-??s a flaw in the engine design. Included all ford fusions apparently. How is this not a recall? When it-??s clearly Fords fault for this, not the consumers.

- New Hope, KY, USA

problem #51

Aug 042023

Fusion

  • miles
Coolant leaked into short block

- Maurice, LA, USA

problem #50

Aug 242023

Fusion

  • miles
I only have 109,000 miles and I am needing a new engine. They are telling me that the cylinder wall is cracked and something about a blockage. I cannot afford to replace it. They are telling me it-??s a known issue with ford but there-??s no recall and that-??s why they discontinued the ford fusion.

- Maurice, LA, USA

problem #49

Jul 272023

Fusion

  • miles
My car started running weird, it would shake when at idle. It did this for about a week before the check engine light came on. I took my car to a mechanic and they determined the head gasket was bad. I took my car to a ford dealership for confirmation of the problem. They confirmed I had a bad head gasket. My safety is put at risk because this can cause engine failure. If my engine failed in the middle of the highway that would be extremely dangerous.

- Bancroft, WI, USA

problem #48

Aug 232023

Fusion

  • 67,000 miles

A D V E R T I S E M E N T S

The contact owns a 2019 Ford Fusion. The contact stated while driving approximately 30-35 MPH, the check engine warning light illuminated. The contact stated that the failure recurred while driving. Additionally, the vehicle lunged forward but failed to respond upon depressing the accelerator pedal. The contact was able to pull to the side of the road. The vehicle was towed to the local Pep Boys, where the ignition coils #3 and #4 were replaced; however, the failure persisted. The vehicle was taken to an independent mechanic, where ignition coil #4 was replaced; however, the failure persisted. The independent mechanic replaced spark plugs #1, #2 and #3. The number four spark plug was stuck and was not removed. The vehicle was taken to the dealer, where it was diagnosed and determined that the cylinder head needed to be replaced. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 67,000

- Dana Point, CA, USA

problem #47

Mar 012022

Fusion

  • miles
Smoke coming from engine and exhaust pipe Overheating Coolant consumption issues Engine misfire and damage Total engine failure Safety was put at risk, the engine could have failed on a major highway. The problem is confirmed by Ford and did not cover the total cost of repair Car still runs terrible

- King Of Prussia, PA, USA

problem #46

Aug 112023

Fusion

  • 119,000 miles
The contact owns a 2019 Ford Fusion. The contact stated that the vehicle was taken to the dealer for a recommended maintenance inspection; however, the contact stated that upon the technician inspecting the vehicle, the contact was informed that the engine short block needed to be replaced due to coolant intrusion into the engine. The vehicle was not repaired. The vehicle was not repaired. The manufacturer was notified of the failure and the contact was informed that the vehicle was out of warranty. The contact was informed to draft a letter for assistance. No further assistance was provided. The failure mileage was 119,000.

- Stone Mountain, GA, USA

problem #45

Jun 232023

Fusion

  • miles
Ford sent a safety recall notice 23S33 and poorly worded the "What should you do?" section. After calling for clarifications, Ford advised us not to fully charge the high voltage battery. There is no method to limit the charge level and not charging the batteries will damage them. Ford advised the only way to limit the battery charge level is to watch/monitor the vehicle as it charges, and disconnect the power cable prior to fully charging. Ford should provide one of two options without delay: The Ford app should be updated, providing users with the ability to limit the high voltage battery charge level or; Ford should provide its dealer service departments with instructions to program a lower maximum charge limit for the high voltage battery that is consistent with the recommendations from the Safety Recall. While Ford is working on a long-term remedy, and in light of the potential for fire, Ford should take immediate steps to assist its customers with temporary and reasonable options to limit the high voltage battery charge level.

- Lake Oswego, OR, USA

problem #44

Jul 262023

Fusion

  • 89,000 miles
The contact owns a 2019 Ford Fusion. The contact stated while starting the vehicle the check engine warning light illuminated. The vehicle was taken to an independent mechanic who stated that coolant was leaking into cylinder #2 and that the spark plug needed to be replaced along with the coil. The spark plugs and ignition coils were replaced but the failure reoccurred. The vehicle was taken to the independent mechanic and the codes were reset but the failure reoccurred. The vehicle was taken back to the independent mechanic who stated that coolant was leaking into the cylinder causing the spark plug to misfire. The dealer was contacted and stated that there was a Customer Satisfaction Program issued but the VIN was not included. The vehicle was not repaired. The manufacturer was contacted, and a case was filed. The contact was referred to the NHTSA Hotline. The failure mileage was 89,000.

- Henderson, TX, USA

problem #43

May 252023

Fusion

  • 84,717 miles
The contact owns a 2019 Ford Fusion. The contact stated while his daughter was driving approximately 40-45 MPH, the check engine warning light illuminated, and the vehicle went into LIMP mode. The contact stated that the vehicle failed to exceed 5 MPH. The contact's daughter pulled into a parking lot. The contact stated that he used an OBD reader to determine that cylinder #2 was misfiring. The vehicle was taken to the Chevrolet dealer where it was purchased, and was diagnosed with coolant intrusion into the engine, causing cylinder #2 to misfire. The contact was informed that the engine needed to be replaced. The vehicle was taken to a Ford dealer, where the diagnostic result was confirmed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that the vehicle was not covered under Ford Campaign Number: 21N12. The manufacturer referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 84,717.

- Independence, KY, USA

problem #42

Jul 162023

Fusion

  • 76,000 miles
The contact owns a 2019 Ford Fusion. The contact stated that the check engine warning light illuminated. The contact's friend used an ODB code reader and determined that there was a misfire in cylinder #3. The ignition coils were replaced; however, the failure persisted. The contact also discovered that the coolant level remained low. The vehicle was then taken to a dealer for a diagnostic test where it was determined that coolant had leaked into cylinder #3 and that the long block needed to be replaced. The manufacturer was notified of the failure. The vehicle was not repaired due to parts being on backorder. The failure mileage was approximately 76,000.

- Dover, PA, USA

problem #41

Sep 022022

Fusion

  • miles
Last year my car started overheating for no apparent reason checked coolant reservoir and visibly seemed empty but when I removed the cap antifreeze rose fast. Added antifreeze and it stopped overheating. About 3 months ago Because it overheated I had to get the head gasket replaced, timing components replaced, heads repaired, and engine flushed(antifreeze had entered engine), not to mention labor all costing roughly $3,000. Only for it to happen again and now I-??m out of $3,000 because the same thing is happen only this time my car is shaking and smoking from the tail pipe badly. In the mean time my fiancé has lost his job due to us not being able to drive the car. After doing god knows how much research to find out this is an ongoing problem with this particular make of car. Because of having to pay for countless repairs and no one seeming to know what-??s going on with my car I am now behind on bills and still without a car that is only 4 years old. I haven-??t done any long driving to other states beside neighbors states that are about 2-3 hours away but that shouldn-??t matter because it-??s a new car I shouldn-??t have any problems driving it wherever. I purchased this car at a lil over 30k miles my problems started at about 61k miles which is odd since the manufacturer warranty had just expired about 1k miles before that. I believed in ford for the longest and now I am regretting ever buying one. My very first car purchase from a lot and it turns out to be the worst car I-??ve ever purchased. I-??m sure me typing all of this probably won-??t get read or even looked into but this is an experience I wouldn-??t dare want anyone else to go through so I-??m sure to leave many reviews but I thought you should know. Also because of the over heating my car has cut off at times where my life could have been taken (at lights and intersections) have a good day!

- Racine, WI, USA

problem #40

Jun 162023

Fusion

  • miles
Overheating and coolant leaking Into cylinder block causing misfire in engine. Could cause stalls and potentially a fire from overheating. Known issue from Ford they are only offering to repair up to a certain. Mileage

- Covington , GA, USA

problem #39

Apr 032023

Fusion

  • miles
Coolant Intrusion. Coolant is leaking into the head gasket, causing car to say coolant running hot. Also causes car to lose speed. There was a recall for this same model, a month before my model was built, but clearly the problem was never fixed.

- Antioch, CA, USA

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