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TIPM Faulty, Will Not Start, Hard To Start
2011 Dodge Grand Caravan (Page 7 of 8)
This problem may be covered under warranty. Ask your Dodge dealer.
8.5
pretty bad- Typical Repair Cost:
- $1,220
- Average Mileage:
- 79,900 miles
- Total Complaints:
- 141 complaints
Most Common Solutions:
- replace TIPM module (47 reports)
- not sure (36 reports)
- replace TIPM (24 reports)
- replace the TIPM (15 reports)
- bypass TIPM with relay for fuel pump (12 reports)
- reconnecting ground on TIPM fuse box (2 reports)
electrical problem
Helpful websites
- Bypass Cable--fix For TIPM Problem - I discovered this website from watching a YouTube video about Chrysler Corp. vehicle TIPM problems. Apparently it is possible to bypass the faulty fuel pump circuitry in the TIPM and save the approx $1000 cost of replacing the TIPM
A D V E R T I S E M E N T S
click to see larger images
IT's obvious the fuel relay on these and other Chrysler models is failing. Either closing /shorting out and welding shut in on the position, causing the electric fuel pump to run constantly even when the engine is off. This drains the battery dead and then the car won't start. Or...the contacts become so bad that they no longer can make contact and the fuel pump does not go on ...meaning the car won't start because of no fuel.
The repair at a dealer is @$1200 the TIPM which is 99% being replaced because of a $6 part ( The fuel relay)
If Chrysler were fiscally and financially responsible they'd set up or hire out a few rebuild stations around the states and have all the defective TIPM's repaired at a total cost of @ $50 to $100 with labor...but no..They'll bury their head in the ground ..piss off 10's of thousands of customers who invested in Chrysler product and then do the recall on only a small portion of the defective vehicles...spending 100's of millions more than necessary because they toss the perfectly good TIPM with a $6 bad part out and replace it with a new TIPM ( probably with another cheap soon to fail again relay) and go about their irresponsible evil ways. The person in charge of that decision should be canned.
Update from Apr 2, 2015: Felt I needed to update the status on this.
Chrysler continues to ignore this issue though it is well known to them this is a widespread problem. After my last experience and experimentation I have come believe it is being misdiagnosed and is far more serious than a "bad relay" It is a "bad fuel system" more specifically I believe either it is a fule pump that is intermitently shorting or drawing far too many amps or the computer system sending a electrical power "Burst" that fries the weakest link , in this case the alleged "defective fuel relay". Based upon my experiment, the relay is fine and performs within specs..something else in the chain is creating a energy draw or burst that is beyond what the relay was designed to handle and burns it up. Here's the experiment and results... In our case the fuel relay froze "closed" meaning that the fuel pump runs all the time. Being as it is just a matter of powering off the fuel pump to stop the draining of the battery overnight, I decided to pull the fuel pump fuse each time we turned the car off..That solved the battery drain but was pretty inconvenient. I decided to create a circuit from the the fuse box with a switch that would be inside the car. I created a loop in the fuse. This made it easy to shut off the fuel pump from inside the car..This first set up lasted about 3 weeks and then one day the switch I used burned up.. I should have taken pictures but didn't....I thought about it, rewired the loop with heavier gauge wire to carry the amps and installed a heavier duty switch...I also installed a 20 amp fuse inline the loop just in case there was a burst or draw that could create enough energy / heat to cause things to burn. This set up lasted about 2 months and then one day we smelled plastic burning ..I inspected the inline switch and discovered that the fuse had melted...Here is a link to picture of the fuse http://goo.gl/kKqcCD.... Note that only one side is burned... I am not an electrical engineer. I know just enough to be dangerous ..why the fuse melted and didn't blow I can't tell you..I can tell you I know this does happen in auto electric world as I have a friend who works in the industry that I queried on this and he explained sometimes a fuse will melt rather than "blow" ... My point in all of this is "SOMETHING" is putting a load on this circuit that destroys the fuel relay or in my case when I used the fuse circuit as a shut off point in the circuit the switch and then later the fuse... I suspect the fuel pump is the real problem but Chrysler needs to step up and figure this out as it is happening to 100's of thousands of its vehicles.. Heat, Fire and Fuel are not a good combination and certainly can cause serious injury or death... I will be making a full report to the National Traffic and Safety Administration and to Chrysler.. If you are having this issue please remember this isn't just about you and spending $1000/ $1200 to fix this...You need to file a complaint with the NTSA and with Chrysler. Blog about it.Talk about it..The lives we save may be our own or people we love and care about...This is ridiculous that they are trying to let this slip by. It is clearly a real problem that will very likely result in people being injured or killed due to this flaw in their fuel system.
- Tom C., COVINA, CA, US