2004 Volvo V40

18 Technical Service Bulletins (TSBs)

TSB List for the 2004 Volvo V40

Technical Service Bulletins (TSBs) for the 2004 V40 are official communications between Volvo & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

  • SUSPENSION
  • SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS
  • ENGINE AND ENGINE COOLING:ENGINE
  • FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
  • POWER TRAIN:AUTOMATIC TRANSMISSION
  • ELECTRICAL SYSTEM:12V/24V/48V BATTERY
  • ELECTRICAL SYSTEM:SOFTWARE
  • AIR BAGS:SIDE/WINDOW
  • SEAT BELTS:FRONT
  • TIRES
  • EQUIPMENT
  • EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
  • UNKNOWN OR OTHER
  • SUSPENSION

    • TSB #6007

      Date Announced:
      AUG 29, 2003
      NHTSA ID:
      #10016415

      FRONT END PULLS LEFT OR RIGHT (CAMBER ADJUSTMENT) *TT Read More »

    SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS

    • TSB #5204

      Date Announced:
      JUN 30, 2004
      NHTSA ID:
      #10008969

      THE VACUUM VALVE/HOSE ASSEMBLY MAY NOT MEET CERTAIN MANUFACTURER'S SPECIFICATIONS WHICH COULD CAUSE A VACUUM LEAK. SERVICE CAMPAIGN 137 BRAKE VACUUM VALVE/HOSE ASSEMBLY INSPECT/REPLACE. *TT Read More »

    • TSB #137

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10008447

      BRAKE VACUUM VALVE/HOSE ASSEMBLY, INSPECT/REPLACE. SERVICE CAMPAIGN 137, SERVICE MANAGER BULLETIN, TECH-NET NOTES, PARTS BULLETIN AND RECALL NOTICE TO VOLVO OWNERS. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #3658

      Date Announced:
      MAY 01, 2007
      NHTSA ID:
      #10022341

      IMMOBILIZER WARNING LAMP LIT OR FLASHING, IMMO-DTC 321. *KB Read More »

    • TSB #2121

      Date Announced:
      MAY 12, 2005
      NHTSA ID:
      #10016499

      ENGINE MAY HAVE A ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC Read More »

    • TSB #21021

      Date Announced:
      MAY 09, 2005
      NHTSA ID:
      #10016649

      ENGNE MAY HAVE ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC Read More »

    FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

    • TSB #RTJ-16629

      Date Announced:
      MAY 15, 2009
      NHTSA ID:
      #10030359

      VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S. ALL MODELS FROM MODEL YEARS 2003-2008. Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #RTJ-21324

      Date Announced:
      JUL 10, 2009
      NHTSA ID:
      #10032425

      VOLVO: THE 5 SPEED AUTOMATIC TRANSMISSION, AW55-50/51, HAS A BOLT ON TOP THAT ANCHORS THE B4 BAND, WHICH APPLIES 3RD GEAR. IF THAT BOLT IS REMOVED, THE BAND WILL BE DISENGAGED AND 3RD GEAR WILL BE INOPERATIVE. Read More »

    ELECTRICAL SYSTEM:12V/24V/48V BATTERY

    • TSB #SPJ3070120160419

      Date Announced:
      APR 19, 2016
      NHTSA ID:
      #10087107

      THIS IS A SERVICE PRODUCT JOURNAL : THE PREVIOUSLY REPORTED ISSUE WITH VIDA 2015 AND BATTERY TESTING HAS BEEN RESOLVED. VIDA 2015 BATTERY TESTING IS THE ONLY APPROVED METHOD FOR PRODUCING BATTERY TEST CODES. Read More »

    ELECTRICAL SYSTEM:SOFTWARE

    • TSB #TJ31543

      Date Announced:
      OCT 21, 2016
      NHTSA ID:
      #10088666

      THIS IS A TECHNICAL JOURNAL: THIS JOURNAL IS A GUIDE FOR PERFORMING SOFTWARE DOWNLOADS. SERVICE: *SEE GUIDE UPDATED OCT. 12, 2016 FOR RELEVANT P5/SPA SOFTWARE DOWNLOAD INFORMATION: P5_SPA_SW_GUIDE. Read More »

    • TSB #RTJ-16629

      Date Announced:
      MAY 15, 2009
      NHTSA ID:
      #10030359

      VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S. ALL MODELS FROM MODEL YEARS 2003-2008. Read More »

    AIR BAGS:SIDE/WINDOW

    • TSB #8833

      Date Announced:
      JUL 29, 2003
      NHTSA ID:
      #10003400

      MOISTURE IN B-PILLAR SIDE IMPACT SENSOR. *TT Read More »

    SEAT BELTS:FRONT

    • TSB #SMB-88-001A

      Date Announced:
      OCT 13, 2011
      NHTSA ID:
      #10041668

      VOLVO: FOR OWNERS WHO REQUIRE FRONT SEAT BELT EXTENDERS WHICH ARE AVAILABLE. *PE Read More »

    TIRES

    • TSB #006

      Date Announced:
      JAN 10, 2006
      NHTSA ID:
      #10019023

      WINTER TIRE APPLICATIONS. *TT Read More »

    EQUIPMENT

    • TSB #SMB17-2017A

      Date Announced:
      OCT 08, 2016
      NHTSA ID:
      #10088566

      VOLVO CARS SERVICE AND PARTS BUSINESS SERVICE MANAGER BULLETIN TITLE : RETAIL CAR DELIVERY PROCESS ALL MY 2016 S60 , V60 , XC60 , XC70 AND S80 GROUP : NO:ISSUING DEPARTMENT : CAR MARKET : UNITED STATES AND CANADA 17 2016A SERVICE ... Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #SMB17-2017A

      Date Announced:
      OCT 08, 2016
      NHTSA ID:
      #10088566

      VOLVO CARS SERVICE AND PARTS BUSINESS SERVICE MANAGER BULLETIN TITLE : RETAIL CAR DELIVERY PROCESS ALL MY 2016 S60 , V60 , XC60 , XC70 AND S80 GROUP : NO:ISSUING DEPARTMENT : CAR MARKET : UNITED STATES AND CANADA 17 2016A SERVICE ... Read More »

    • TSB #SMB00-354

      Date Announced:
      OCT 07, 2016
      NHTSA ID:
      #10088374

      WARRANTY, CUSTOMER PAY AND/OR INTERNAL REPAIRS PERFORMED MUST BE VERIFIED BY A PUNCHED TIME FLAG ON THE BACK OF THE REPAIR ORDER HARD COPY. Read More »

    UNKNOWN OR OTHER

    • TSB #6104

      Date Announced:
      JUL 24, 2003
      NHTSA ID:
      #10003398

      CLUNKING NOISE MAY BE HEARD DURING GEAR CHANGES BETWEEN DRIVE AND REVERSE. *TT Read More »

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