2003 Volvo S80

36 Technical Service Bulletins (TSBs)

TSB List for the 2003 Volvo S80

Technical Service Bulletins (TSBs) for the 2003 S80 are official communications between Volvo & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

  • STEERING:ELECTRIC POWER ASSIST SYSTEM
  • SUSPENSION:REAR
  • SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
  • ENGINE AND ENGINE COOLING
  • ENGINE AND ENGINE COOLING:ENGINE
  • ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
  • ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
  • FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
  • FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
  • FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
  • POWER TRAIN
  • POWER TRAIN:AUTOMATIC TRANSMISSION
  • POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
  • ELECTRICAL SYSTEM
  • ELECTRICAL SYSTEM:12V/24V/48V BATTERY
  • ELECTRICAL SYSTEM:SOFTWARE
  • AIR BAGS
  • SEAT BELTS:FRONT
  • STRUCTURE
  • WHEELS
  • SEATS
  • EQUIPMENT
  • EQUIPMENT:ELECTRICAL
  • EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
  • EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
  • EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • STEERING:ELECTRIC POWER ASSIST SYSTEM

    • TSB #6417

      Date Announced:
      AUG 24, 2007
      NHTSA ID:
      #10022614

      POWER STEERING FLUID LEAK AT RESERVOIR. *KB Read More »

    SUSPENSION:REAR

    • TSB #7206

      Date Announced:
      JUN 28, 2005
      NHTSA ID:
      #10016668

      REAR SUSPENSION POPPING/SPRING NOISE. TO INCLUDE VOLVO XC90 1999-2000. *SC Read More »

    SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

    • TSB #TJ-16840

      Date Announced:
      FEB 17, 2012
      NHTSA ID:
      #10043584

      SOFTWARE DOWNLOAD MAY CAUSE THE BRAKE CONTROL MODULE (BCM) TO MAKE A DIAGNOSTIC TROUBLE CODE (DTC) OF 0076 OR ON THE XC90 DTC 0117 WHICH ALSO MAY ACCOMPANY BCM DTC 0076. Read More »

    ENGINE AND ENGINE COOLING

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #28-200

      Date Announced:
      SEP 26, 2008
      NHTSA ID:
      #10026143

      VOLVO: EXTEND WARRANTY COVERAGE FOR THE ENGINE MANAGEMENT SOFTWARE (EMS) ON SOME MODEL YEAR 2003-2008 MODELS. P45 CSC LETTER WAS RECEIVED. *PE REF: 10026144 (P-46), 10026145 (P-54), 10026146 (P-55), 10026147 (P-76). Read More »

    • TSB #46-13

      Date Announced:
      APR 18, 2008
      NHTSA ID:
      #10024466

      5 CYLINDER ANGLE GEAR LEAKAGE AND RESEALING. ON ALL WHEEL DRIVE MODELS. *NJ UPDATED 6/5/08. *NJ Read More »

    • TSB #0038

      Date Announced:
      FEB 01, 2004
      NHTSA ID:
      #10006215

      REPLACING THE HOSE UNDER THE INTAKE MANIFOLD. *MR Read More »

    • TSB #5910

      Date Announced:
      JAN 21, 2004
      NHTSA ID:
      #10000304

      COMBINATION OF DIAGNOSTIC TROUBLE CODES (DTC) BCM 0103 AND ECM 9400 COULD BE CAUSED BY A FAULTY PEDAL POSITION SENSOR. *TT THIS BULLETIN REPLACES PREVIOUS VERSIONS DATED 10/21/2002 AND 6/23/03. Read More »

    ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

    • TSB #168

      Date Announced:
      JUL 26, 2007
      NHTSA ID:
      #10022619

      PLASTIC NIPPLE OF THE POSITIVE CRANK VENTILATION (PCV) SYSTEM MAY CRACK OR BECOME LOOSE. THIS COULD RESULT IN AN AIR LEAK FROM THE CRANK CASE VENTILATION SYSTEM. THIS MAY CAUSE A WHISTLING NOISE OR CHECK ENGINE LIGHT MAY ILLUMINATE. Read More »

    FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

    • TSB #RTJ-16629

      Date Announced:
      MAY 15, 2009
      NHTSA ID:
      #10030359

      VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S. ALL MODELS FROM MODEL YEARS 2003-2008. Read More »

    • TSB #28-74

      Date Announced:
      JAN 03, 2008
      NHTSA ID:
      #10022612

      LEAKAGE DIAGNOSTIC FUNCTION IMPROVEMENTS TO REMEDY DTC'S. *KB UPDATED 1/22/08. *NJ UPDATED 4/7/08. *NJ Read More »

    FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK

    • TSB #28-74

      Date Announced:
      JAN 03, 2008
      NHTSA ID:
      #10022612

      LEAKAGE DIAGNOSTIC FUNCTION IMPROVEMENTS TO REMEDY DTC'S. *KB UPDATED 1/22/08. *NJ UPDATED 4/7/08. *NJ Read More »

    FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

    • TSB #23-31

      Date Announced:
      APR 16, 2008
      NHTSA ID:
      #10023657

      NEW FUEL PUMP FOR STARTING PROBLEMS WHEN PARKED DOWNHILL. *NJ UPDATED 6/5/08. *NJ Read More »

    POWER TRAIN

    • TSB #4342

      Date Announced:
      DEC 12, 2003
      NHTSA ID:
      #10010468

      TCM SW UPGRADE, 2-3 UPSHIFT FLARE. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #RTJ-21324

      Date Announced:
      JUL 10, 2009
      NHTSA ID:
      #10032425

      VOLVO: THE 5 SPEED AUTOMATIC TRANSMISSION, AW55-50/51, HAS A BOLT ON TOP THAT ANCHORS THE B4 BAND, WHICH APPLIES 3RD GEAR. IF THAT BOLT IS REMOVED, THE BAND WILL BE DISENGAGED AND 3RD GEAR WILL BE INOPERATIVE. Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

    • TSB #TJ-US16761

      Date Announced:
      MAY 25, 2012
      NHTSA ID:
      #10037893

      VOLVO: THERE IS A SOFTWARE UPDATE. *RM UPDATED 4/11/2012. *KB UPDATED 4/13/12. *PE UPDATED 5/15/12. *PE UPDATED 6/4/12. *PE Read More »

    • TSB #4002

      Date Announced:
      JUL 07, 2006
      NHTSA ID:
      #10016434

      TRANSMISSION CONTROL MODULE (TCM) UPGRADES AVAILABLE TO CORRECT COMPLAINTS/SYMPTOMS. *TT Read More »

    • TSB #4341

      Date Announced:
      AUG 25, 2003
      NHTSA ID:
      #10003549

      TRANSMISSION CONTROL MODULE (TCM) DIAGNOSTIC TROUBLE CODE (DTC) 0053, LOCK UP PRESSURE SWITCH STUCK. 2004 S80 INCLUDED. *TT Read More »

    ELECTRICAL SYSTEM

    • TSB #5910

      Date Announced:
      JAN 21, 2004
      NHTSA ID:
      #10000304

      COMBINATION OF DIAGNOSTIC TROUBLE CODES (DTC) BCM 0103 AND ECM 9400 COULD BE CAUSED BY A FAULTY PEDAL POSITION SENSOR. *TT THIS BULLETIN REPLACES PREVIOUS VERSIONS DATED 10/21/2002 AND 6/23/03. Read More »

    • TSB #5910

      Date Announced:
      JAN 09, 2003
      NHTSA ID:
      #10000866

      DIAGNOSTIC TROUBLE CODE (DTC) BODY CONTROL MODULE (BCM) 0103 WITH ELECTRONIC CONTROL MODULE (ECM) 9400. *TT Read More »

    ELECTRICAL SYSTEM:12V/24V/48V BATTERY

    • TSB #SPJ3070120160419

      Date Announced:
      APR 19, 2016
      NHTSA ID:
      #10087107

      THIS IS A SERVICE PRODUCT JOURNAL : THE PREVIOUSLY REPORTED ISSUE WITH VIDA 2015 AND BATTERY TESTING HAS BEEN RESOLVED. VIDA 2015 BATTERY TESTING IS THE ONLY APPROVED METHOD FOR PRODUCING BATTERY TEST CODES. Read More »

    ELECTRICAL SYSTEM:SOFTWARE

    • TSB #TJ31543

      Date Announced:
      OCT 21, 2016
      NHTSA ID:
      #10088666

      THIS IS A TECHNICAL JOURNAL: THIS JOURNAL IS A GUIDE FOR PERFORMING SOFTWARE DOWNLOADS. SERVICE: *SEE GUIDE UPDATED OCT. 12, 2016 FOR RELEVANT P5/SPA SOFTWARE DOWNLOAD INFORMATION: P5_SPA_SW_GUIDE. Read More »

    • TSB #RTJ-16629

      Date Announced:
      MAY 15, 2009
      NHTSA ID:
      #10030359

      VOLVO: LEAKAGE DETECTION DIAGNOSTICS IMPROVEMENTS TO REMEDY DTC'S. ALL MODELS FROM MODEL YEARS 2003-2008. Read More »

    AIR BAGS

    • TSB #TJ-11297-4

      Date Announced:
      DEC 06, 2010
      NHTSA ID:
      #10037818

      VOLVO: WITH VEHCILES THAT HAVE HIGH MILES THERE MAY BE AN AIR BAG LIGHT ON WITH TROUBLE CODES STORED. *RM Read More »

    SEAT BELTS:FRONT

    • TSB #SMB-88-001A

      Date Announced:
      OCT 13, 2011
      NHTSA ID:
      #10041668

      VOLVO: FOR OWNERS WHO REQUIRE FRONT SEAT BELT EXTENDERS WHICH ARE AVAILABLE. *PE Read More »

    STRUCTURE

    • TSB #0033

      Date Announced:
      DEC 01, 2003
      NHTSA ID:
      #10010467

      CENTER CONSOLE ARMREST; INSTALLING NEW BRACKETS FOR THE GAS STRUTS. *TT Read More »

    WHEELS

    • TSB #720006

      Date Announced:
      JUL 01, 2003
      NHTSA ID:
      #10002972

      RESONANCE SOUND (340 HZ) CAN OCCUR FROM THE WHEEL WHICH IS TRANSMITTED VIA THE SPRING STRUT. RUBBER SPRING SEATS (INSULATOR PLATES) HAVE BEEN DEVELOPED AS SERVICE SOLUTIONS. Read More »

    SEATS

    • TSB #850036

      Date Announced:
      DEC 01, 2004
      NHTSA ID:
      #10011529

      FRONT SEAT, MECHANICAL, ADJUSTING. PLAY/CLEARANCE/CLICKING AT THE LOWER MOUNTINGS FOR THE FRONT HEIGHT ADJUSTER. *TT Read More »

    EQUIPMENT

    • TSB #SMB17-2017A

      Date Announced:
      OCT 08, 2016
      NHTSA ID:
      #10088566

      VOLVO CARS SERVICE AND PARTS BUSINESS SERVICE MANAGER BULLETIN TITLE : RETAIL CAR DELIVERY PROCESS ALL MY 2016 S60 , V60 , XC60 , XC70 AND S80 GROUP : NO:ISSUING DEPARTMENT : CAR MARKET : UNITED STATES AND CANADA 17 2016A SERVICE ... Read More »

    • TSB #136

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10008446

      SERVICE CAMPAIGN 136. VOLVO ON-CALL PLUS SOFTWARE UPGRADE. SERVICE MANAGER BULLETIN, TECH-NET NOTES, AND IMPORTANT CAMPAIGN NOTICE. *TT Read More »

    EQUIPMENT:ELECTRICAL

    EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

    • TSB #225

      Date Announced:
      AUG 02, 2004
      NHTSA ID:
      #10009422

      VOLVO ON CALL PLUS DEACTIVATION AND REMOVAL OF PHONE MODULE. SERVICE MANAGER BULLETIN. *TT Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #SMB17-2017A

      Date Announced:
      OCT 08, 2016
      NHTSA ID:
      #10088566

      VOLVO CARS SERVICE AND PARTS BUSINESS SERVICE MANAGER BULLETIN TITLE : RETAIL CAR DELIVERY PROCESS ALL MY 2016 S60 , V60 , XC60 , XC70 AND S80 GROUP : NO:ISSUING DEPARTMENT : CAR MARKET : UNITED STATES AND CANADA 17 2016A SERVICE ... Read More »

    • TSB #SMB00-354

      Date Announced:
      OCT 07, 2016
      NHTSA ID:
      #10088374

      WARRANTY, CUSTOMER PAY AND/OR INTERNAL REPAIRS PERFORMED MUST BE VERIFIED BY A PUNCHED TIME FLAG ON THE BACK OF THE REPAIR ORDER HARD COPY. Read More »

    EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • TSB #8553

      Date Announced:
      NOV 21, 2005
      NHTSA ID:
      #10018726

      AIR CONDITIONING AFTERBLOW FUNCTION. *AK Read More »

    Browse Other S80 Years