NHTSA — Fuel/Propulsion System Problems

3.3

definitely annoying
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
41,250 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2015 Volvo S60 fuel system problems

fuel system problem

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2015 Volvo S60 Owner Comments

problem #4

Aug 032023

S60

  • miles

A D V E R T I S E M E N T S

I bought the car as a CPO on 9/25/19 32,860 mi. On 8/19/20 at 50,052 the engine failed. The oscillating dampener rubber separated causing serpentine belt to break, which in turn got caught in timing belt which caused that to break which then caused bent valves and valves to break. The failure was sudden. Had I been on the interstate I-??d be severely injured or dead. I was told that I needed a new engine but they could not find one. I was told they would completely re-build my engine. In the end they replaced the cylinder head and starter under warranty. I was never told they didn-??t re-build the engine and also used -?? good parts-?? from the old engine. In the following months I had the car in the Volvo shop (Hendricks Volvo Charleston, SC). At 50,277 miles the check engine light showed a problem with the Cam shaft position sensor on 9/3/20. They claim to have driven the car 100 miles and cleared the code w/no repairs. On 3/18/21 w/ 64,485 miles, I took the car into the dealer because it was running and idling rough. They found no codes and they aligned the car. -??Couldn-??t duplicate-??. The right rear door never shut properly and I was repeatedly told it was fine. Re-call on latches. Seat belts on rt rear passenger constantly was stuck. This is where my granddaughter-??s car seat was placed. I-??ll have to skip some. At 110,024 miles on 11/28/22 the car continued to have bad gas mileage and heavy oil use. I was told that the EGR leak detection pump was faulty and was replaced. At 113,706 miles on 1/19/2023 the cam VVT Solenoid was changed. Cause of poor gas mileage stated. On 3/29/23 at 116,790 miles replaced brakes and had aligned. Service tech noticed oil under the car underside while up on racks. Said it would be fine until next service. On 7/3/23 the engine failed again on the road and was towed to the dealer. Apparently a fuel injector failed causing gas to spray into the engine causing it to lose compression. I-??ve never been given a clear answer. Records of services done.

- Summerville, SC, USA

problem #3

Feb 172023

S60

  • miles
Excessive Oil Consumption resulting in piston damage/failure! This vehicle has burned oil since I bought it used at about 80,000 miles. I checked the carfax prior to purchasing it and it had been maintained routinely. I have to add a liter of oil every couple of weeks. This is with regular in town driving. I have reported the issue numerous times to the Volvo dealer when I bring it in for regular maintenance and repairs. I have been told by the Volvo service advisor to just add oil. It was a known issue. Sometimes I have warning lights telling me it has low oil. I also check the oil level to know to add oil. I always check my oil level before any trip. I always keep oil in my car because of this issue. Otherwise, I have had to stop and buy oil once on a trip. Since it told me to add oil on my way back. However, one serious safety issue was having to pull off on a desert highway to add oil. The car was giving me a red warning triangle that I had never seen before. My child had to shine a light for me to see so I could add oil. She was VERY AFRAID. Although Volvo sent a letter acknowledging this vehicle problem, I have been told that I do not qualify for any warranty. I was told by Volvo service that I have a misfire/loss in power and over $5000 in repairs in Feb 2023. I have already paid for some related repairs when my check engine light came on last year. My check engine light is currently on. In the last year alone (prior to Feb 2023), I have spent over $5000 in repairs. I would have traded it in, but I kept being told how great of a car it was by the service advisor. I am sick! I do not want to continue wasting money on a car that I no longer feel safe in. I am afraid to drive it out of town.

- Ridgecrest, CA, USA

problem #2

Jan 012019

S60 4-cyl

  • 80,000 miles
Loud sporadic noise coming from gas hole. Consumer stated vehicle cannot accept gas.

- Novi, MI, USA

problem #1

Jul 012019

S60

  • 85,000 miles
The low pressure fuel sensor on these vehicles is known by manufacturer to fail. This failure can cause hard start conditions, taking over 5 seconds at times to start the vehicle. The main danger of this comes from the fact this is a vehicle equipped with auto stop/start technology. I have experienced near misses due to coming to a stop at a stop sign and then taking over 5 seconds on occasion for the vehicle to restart the engine. On vehicles with worn fuel pumps this issue could manifest as loss of power under heavy engine load, such as climbing a hill or accelerating from a stop. The failure mode is open circuit, meaning at some point prior to failure there is also a chance of high resistance which on a fuel system component could lead to excessive heat and fire. The manufacturer is aware of the issue and has issued an extended warranty for the part was offered for 8 years 80,000 miles. I do not believe this is an appropriate response and a recall should be issued for the part due to its safety related consequences.

- Roanoke, VA, USA

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