This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.
So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.
The fj cruiser is a common issue for rot/ rust on the frame of the vehicle, I have clean the frame often during the winter months and my frame is continuously rusting and rotting the frame of the vehicle I have decided to not drive the vehicle till the frame is either replaced or repaired due to the safety concern of driving it on the road, numerous others have same incidents of the holes in the frame due to rust the manufacturer did not put any kind of corrosion treatment on the frame to stop this from happening the frame flexes when accelerating and is not safe for anyone to including my passengers or other people on the road
Frame rust prematurely affecting integrity of the rear lower control arm mounts. Back half of frame almost completely rusted through requiring a full frame replacement.
I recently purchased the used 2007 Toyota FJ with 101,000 miles. During maintenance and inspection, it was found that the fuel tank straps are rusted out and need to be replaced. The rear brake lines are rusted out and need to be replaced. The frame is severely rusted out and failing at the factory welds. I was referred to submit a report and investigate filing a class action lawsuit against the manufacturer for negligence, as this is apparently a known issue. I am hoping that the will reach someone that is able to help all the owners with the same issues as this should be recalled and repaired to prevent unnecessary injury or death. This is a huge financial burden for those expecting a quality vehicle that will be safe. Failing brakes, loose gas tanks and weakened frames are recipe for disaster.
The frame on my 2007 Toyota FJ Cruiser has severe corrosion, compromising it's roadworthiness and the safety of occupants. It is available for inspection. Frame would not protect occupants during a crash, and may fail during normal operation. The problem has been confirmed by two independent mechanics. It has not been further inspected. There were no warning lamps or symptoms until discovered by mechanic. Anecdotal information seems to indicate broad and serious corrosion problems with FJ Cruiser frames, but no warnings, recalls, or service bulletins have been issued.
This is a 2007 vehicle I have owned since 2009. One of the two Fuel Tank straps broke in April of 2021. This left one strap holding the tank in place. This happened while driving allowing the tank to drag on ground. I stopped before it became a more serious problem. The strap was completely rusted through. Both straps were replaced. The remaining strap had serious rust as well.
- Sylva, NC, USA
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I was planning on trading in my FJ Cruiser, so I took it to our local mechanic to look it over. After he put it on the lift, he showed me that the frame and gas tank straps were rusted out and that it wasn't safe to drive. I took it to another body repair shop and after putting it up on the lift, he said he has never seen a frame so rusted out in his twenty five years of doing body work. I contacted Toyota and they said they would NOT repair the frame.
Backing out of my driveway we heard a slight pop and a dragging feel on the right passengers front.( thought I ran over a landscape brick) Stopped and inspected nothing was under the vehicle starting to leave my complex vehicle started to shake some. When I got up to 20 MPH it was obvious I should not drive. Called tow truck. Thought I needed ball joints or something similar. Mechanic said frame was completely rusted out and unfixable. The Toyota FJ cruiser is suppose to be a tough off road SUV which I never used for off road driving They even advertised how tough the frame is in commercials. I see there has been recalls for other Toyota models of SUV and trucks of the same year and their is a class action lawsuit already started I think in California. If I would have continued to the freeway A serious accident would had happened. I contacted Toyota and opened a case # [XXX] which after two communications they closed because there is no recall on the vehicle. The car is in great condition other wise. A frame should last more than 15 years on a truck \SUV designed for off road driving. her are some details of the pending lawsuit: Plaintiffs allege that a manufacturing defect causes excessive rust and corrosion to the frames of 2007-2014 FJ Cruiser vehicles. The suit claims the defect weakens the structure of the vehicle, therefore posing a serious safety threat to vehicle occupants. In some cases, vehicles failed to pass safety inspection and are no longer safe to drive. As a result, owners find themselves stuck with a vehicle that is no longer legally allowed on the roads with a greatly diminished resale value. Toyota Activity Marketed the FJ Cruiser with Special -??Electrocoat Deposition-?? Rust Protection Coating Despite Toyota-??s marketing highlighting the -??Electrocoat Deposition-?? protective coating, plaintiff-??s claim FJ Cruiser frames prematurely rust and corrode at an accelerated rate. The suit states Toyota had been aware of the frame defect, but fail INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFOR
I was hauling a hitch hauler in my hitch which was carrying a portable fish house that weighed approximately 80 lb. As I was leaving the parking lot, I heard a loud clunk noise in which when I look back the hitch hauler and my fish house were laying on the road. The vehicle behind me had to swerve out of the way. I had to haul the fish house to the side of the road and as I was inspecting my vehicle realized the hitch and the frame were cracked and not usable. I had to leave my equipment there because I had no way of hauling it back. I brought the truck to an auto body repair shop and there he told me that I have extensive damage and my frame was rotten. I paid him to repair the damage to the best of his ability. He said that the frame was too bad and that I would have to bring it to another specialist. Since then the front body mounts have rotted off.
Massive amounts of rust underneath the car on the frame and pretty much everything is affected around it. Concerned for my families safety-??Toyota needs to address this immediately!!!
Structural frame rust. I have already had to have plates welded in to support stab links. Also a gas tank strap had to be replaced because it had rusted through.
Possible structural frame rust. Just like every other FJ cruiser Toyota has built. I-??m making this complaint in hopes that the NHTSA will force Toyota to recall FJ cruiser frames due to the amount of FJ cruisers that have the same frame rust issue.
Frame Rust, I just spent about $6000 for upper engine repair only to find out that the shop has now reported that the frame on the 2007 FJ Cruiser is not safe to drive any longer. Frame is rusted through multiple locations on the frame from side to rear - Frame is so bad that if I hit a bump just right It could cause an accident. I washed vehicle weekly to prevent rusting, it did not help. I am not reporting engine repair I am reporting the Frames rusted through issue and now I have no money to buy a vehicle and no vehicle to drive. Toyota has recalled other vehicles with this known issue but not the FJ Cruiser why, They even lost the law suite for frame rust Issues, They should be accountable for these vehicles as well. I was quoted approx. $2000 more to fix the frame.
My vehicle has 125,000 miles. it runs and drives and its like new inside and out. The problem is, the whole bottom side and frame is rusted out like if it was a 50 year old car. Tacoma have a recall for this Nd fj cruisers have the same frame as tacoma.
Took the vehicle in for maintenance at a service center. The mechanic expressed his concern with the amount of rust on the frame on the passenger side and told me that it will soon be a safety concern. He showed me by pulling chunks off of frame with his fingers. The vehicle now sits in the garage.
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- Columbus, OH, USA