1994 Mercury Cougar
101 Technical Service Bulletins (TSBs)
TSB List for the 1994 Mercury Cougar
Technical Service Bulletins (TSBs) for the 1994 Cougar are official communications between Mercury & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
SUSPENSION
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TSB #BC3281970206
VEHICLES EXHIBIT A PULL WHILE BRAKING - CHECK FOR KINKED BRAKE LINES , REPLACE IF NECESSARY - REPLACE LOWER ARM AND STRUT BUSHINGS ON THE SIDE THE VEHICLE PULL TO. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
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TSB #99194
INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT Read More »
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TSB #985A11
SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC Read More »
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TSB #985A18
SOME VEHICLES MAY EXHIBIT BRAKE ROUGHNESS (BRAKE PEDAL PULSATION, STEERING WHEEL SHAKE AND / OR NIBBLE) UNDER LIGHT BRAKE APPLICATIONS FROM 105 TO 0 KM/H (65 TO 0 MPH). *YC Read More »
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TSB #96222
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:SHOES/LININGS
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TSB #BC8899950401
UNKNOWN Read More »
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TSB #9569
CERTAIN SHOE AND LINING KITS DO NOT MEET FORD DIMENSIONAL SPECIFICATIONS. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
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TSB #985A13
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC Read More »
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TSB #BC8899950401
UNKNOWN Read More »
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TSB #9562
ROUGHNESS CONCERN DURING BRAKE APPLICATION. *TW Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
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TSB #985A5
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC Read More »
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TSB #9814
SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT Read More »
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TSB #94235
FRONT DISC BRAKE NOISE WHILE BRAKING. *TW Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #985A6
SOME VEHICLES MAY CYCLE WHEN BRAKES ARE APPLIED ON ROUGH ROADS OR ON AN INCLINE WHILE MAKING A SHARP TURN. *YC Read More »
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TSB #95212
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. Read More »
SERVICE BRAKES, AIR:DISC:ROTOR
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TSB #9845
AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #02221
ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ Read More »
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TSB #870197
INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. Read More »
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TSB #00M10S2
SOME VEHICLES MAY EXHIBIT PREMATURE FAILURE OF THE HEAD GASKET(S). THIS CONDITION MAY RESULT IN ENGINE COOLANT LEAKAGE, WHICH, IF NOT DETECTED, CAN CAUSE ENGINE OVERHEATING. *TT Read More »
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TSB #00M10
SUBJECT REGARDING OWNER NOTIFICATION PROGRAM SUPPLEMENT #1 3.8L ENGINE HEAD GASKETS. *TT Read More »
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TSB #6997
SOME SERVICE MANUALS MAY LIST THE INCORRECT CAMSHAFT POSITION SENSOR ALIGNMENT TOOL FOR VEHICLES WITH VARIOUS ENGINE SIZES. *TT Read More »
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TSB #13180
INFORMATION REGARDING CAMSHAFT POSITION (CMP) SENSOR ALIGNMENT TOOL CHART. *MJS Read More »
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TSB #9874
A NEW SILICONE GASKET AND SEALANT. *YC Read More »
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TSB #983224
SOME VEHICLES MAY HAVE WATER CONTAMINATION IN THE AIR FILTER AND / OR THE MASS AIR FLOW SENSOR. *TT Read More »
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TSB #97610
BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
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TSB #9743
BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
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TSB #BC8899950401
UNKNOWN Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
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TSB #0214
SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT Read More »
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TSB #0147
SUBJECT REGARDING ENGINE OIL RECOMMENDATIONS FOR USE IN 2001 VEHICLES - SAE 5W-20 MOTOR OIL. *TT Read More »
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TSB #00M09
INFORMATION REGARDING ENGINE REPLACEMENTS WARRANTY EXTENSION PROGRAM. *YH Read More »
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TSB #00M10
INFORMATION REGARDING ENGINE REPLACEMENTS WARRANTY EXTENSION PROGRAM. *YH Read More »
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TSB #99816
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT Read More »
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TSB #BC3061950301
VEHICLES EXHIBIT A HIGH PITCHED WHISTLE/WHINE NOISE COMING FROM THE ENGINE COMPARTMENT. *TW Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #95153
TEMPERATURE GAUGE - FLUCTUATING AND /OR INACCURATE HIGH READINGS. *SD Read More »
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TSB #9524
NEW RADIATOR MANUFACTURING PROCESS/MODIFICATION. *TW Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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TSB #982010
EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM. *YC Read More »
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TSB #9864
INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
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TSB #982310
MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK Read More »
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TSB #9834
AIR INLET-WATER IN AIR INLET ELBOW-MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER AND/OR MASS AIR FLOW SENSOR (MAF)- VEHICLE SWITH 4.6L ENGINE. *AK Read More »
FUEL SYSTEM, GASOLINE
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TSB #9523
ERRATIC DISTANCE-TO-EMPTY AND FUEL GAUGE READINGS. *TW Read More »
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
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TSB #94224
MOANING OR HOOTING NOISE COMING FROM THE ENGINE COMPARTMENT MAY BE COMING FROM THE IDLE AIR BYPASS VALVE. *TW Read More »
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
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TSB #94223
TICKING NOISE FROM FUEL INJECTORS AT IDLE. *TW Read More »
FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
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TSB #96225
MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW Read More »
POWER TRAIN
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TSB #9943
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT Read More »
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TSB #96714
SUBJECT REGARDING A NEW TRANSMISSION CASE AND MAIN CONTROL RELEASED FOR SERVICE ON AODE / 4R70W TRANSMISSIONS. *TT Read More »
POWER TRAIN:MANUAL TRANSMISSION
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TSB #BC0678961025
INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #03261
NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT Read More »
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TSB #0015
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS Read More »
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TSB #99152
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT Read More »
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TSB #9996
EXPERIENCING A DELAYED OR NO 2-3 UPSHIFT, PRIMARILY WHEN THE TRANSMISSION IS COLD ON VEHICLES WITH FORD QALITY REMANUFACTURED (FQR) 4R70W TRANSMISSION EXCHANGE UNITS WITH JULIAN BUILD BETWEEN 062-97 AND 040-99. Read More »
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TSB #9888
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC Read More »
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TSB #97511
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD Read More »
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TSB #9583
A DELAYED/SOFT/SLOW CONCERN MAY OCCUR DURING THE 1-2 UPSHIFT AND A HESITATION OR SAG DURING 3-4 UPSHIFT. *TW Read More »
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TSB #BC8899950401
UNKNOWN Read More »
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TSB #95515
THERE MAY BE AN INTERMITTENT LOSS OF TORQUE DURING OR JUST AFTER THE 3-4 UPSHIFT OR IN 4TH GEAR ON SOME VEHICLES. *TW Read More »
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TSB #95313
POSSIBLE WATER INTRUSION IN THE MLP/TR SENSOR CAUSING SHIFT CONCERN. *TW Read More »
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TSB #9547
A DELAYED/SOFT/SLOW CONCERN MAY OCCUR DURING THE 1-2 UPSHIFT. *TW Read More »
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TSB #94269
DELAYED OR NO FORWARD ENGAGEMENT OF TRANSMISSION. *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
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TSB #03148
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »
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TSB #002310
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
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TSB #9887
EXPERIENCING A TORQUE CONVERTER CLUTCH SHUDDER OR VIBRATION. *YC Read More »
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TSB #962612
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW Read More »
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TSB #962517
TRANSMISSION - AODE - 4R70W - SHUDDER OR VIBRATION UNDER LIGHT TO MODERATE ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR. *TW Read More »
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TSB #96249
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW Read More »
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TSB #BC0810961011
VEHICLES EQUIPPED W/ AN AODE OR 4R70W TRANS HAS A CONCERN OF SHUDDER FROM THE TRANSMISSION TORQUE CONVERTER CLUTCH IN 3RD OR 4TH GEAR OR DURING 3-4 SHIFT. *TT Read More »
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TSB #BC2850950401
TORQUE CONVERTER CLUTCH SHUDDER/VIBRATION. *TW Read More »
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TSB #BC8899950401
UNKNOWN Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
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TSB #01181
BRAKE SHIFT INTERLOCK.*JB Read More »
ELECTRICAL SYSTEM
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TSB #03181
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT Read More »
ELECTRICAL SYSTEM:STARTER ASSEMBLY
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TSB #97111097234
VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC Read More »
ELECTRICAL SYSTEM:STARTER ASSEMBLY:SOLENOID
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TSB #BC2966950401
NO CRANK OR INTERMITTENT NO CRANK DUE TO MOISTURE FREEZE UP IN THE STARTER SOLENOID. *TW Read More »
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TSB #BC8899950401
VEHICLES MAY EXHIBIT A NO CRANK OR INTERMITTENT NO CRANK CONCERN DUE TO MOISTURE FREEZE UP IN THE STARTER SOLENOID. *TW Read More »
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TSB #BC8899950401
UNKNOWN Read More »
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TSB #94263
SOME VEHICLES MAY EXHIBIT A NO-CRANK CONDITION DUE TO CORROSION AT THE STARTER SOLENOID CONNECTOR. *TW Read More »
ELECTRICAL SYSTEM:WIRING
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TSB #99222
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT Read More »
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TSB #96246
WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW Read More »
ELECTRICAL SYSTEM:IGNITION:MODULE
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TSB #9943
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT Read More »
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TSB #962511
POWERTRAIN CONTROL MODULE -REPROGRAM POWERTRAIN CONTROL MODULE (PCM) - SERVICE PROCEDURES - SERVICE TIP. *TW Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS
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TSB #99139
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
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TSB #02176
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »
VISIBILITY:WINDSHIELD
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TSB #96221
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW Read More »
VISIBILITY:SUN/MOON ROOF ASSEMBLY
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TSB #BC3231970211
WINDNOISE FROM FACTORY INSTALLED MOONROOFS. *TW Read More »
VISIBILITY:WINDSHIELD WIPER/WASHER
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TSB #12098
SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT. *MJS Read More »
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TSB #985111
SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT. *TT Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
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TSB #01156
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
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TSB #9592
UNKNOWN Read More »
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TSB #BC8899950401
UNKNOWN Read More »
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TSB #95511
CHIRP OR SQUEAK FROM BLOWER MOTOR. *TW Read More »
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TSB #9566
CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS. *TW Read More »
TIRES
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TSB #9852
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC Read More »
SEATS
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TSB #9751
INTERIOR- LEATHER SEAT CLEANING PROCEDURE- SERVICE TIP. *JD Read More »
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
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TSB #99129
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT Read More »
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TSB #9873
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT Read More »
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TSB #97090297184
SOME VEHICLES MAY EXPERIENCE STATIC IN THE AM BAND OF THE RADIO WHILE DRIVING. *YC Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #02208
CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH Read More »
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TSB #99196
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT Read More »
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TSB #96226
AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL. *TW Read More »
UNKNOWN OR OTHER
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TSB #01157
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »
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TSB #9768
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD Read More »
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TSB #BC1023897230
VEHICLE EXHIBITS A PULL WHILE BRAKING, FOLLOW PROCEDURES OUTLINED IN 06-00-4 & PINPOINT TEST "A" ON 06-00-5 OF THE 1997 SERVICE MANUAL. *JD Read More »
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TSB #9677
ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL) AND / OR THE O/D LIGHT FLASHING. *TT Read More »