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10.0

really awful
Crashes / Fires:
1 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
25,787 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2020 Ford Fusion drivetrain problems

drivetrain problem

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2020 Ford Fusion Owner Comments (Page 1 of 2)

problem #31

Dec 152024

Fusion

  • miles

A D V E R T I S E M E N T S

Car shifts into 1st gear when traveling at higher speeds (45+mph), causing a significant jerk and almost causing a rear end collision to myself. Car also loses power and jerks significantly hardwhen shifting to reverse and drive from Park. Afraid to travel over 45mph due to the downshifting.

- Plattsburgh, NY, USA

problem #30

Feb 042021

Fusion

  • 25,000 miles
The contact owns a 2020 Ford Fusion. The contact stated that the fuel door would randomly disconnect from the vehicle. While idling at a stop light, the vehicle shut off. The contact stated that while restarting the vehicle the vehicle jerked and hesitated while shifting gear before accelerating. The vehicle was taken to the dealer who was unable to determine the cause of the failure because there was no warning light illuminated. The fuel door had been replaced; however, the vehicle still experienced the failure with the START/STOP function. The contact stated that the failure became a persistent failure. The contact stated that approximately 6 to 8 months after the first failure, while driving approximately 35-45 MPH, the vehicle stalled. The contact used the App to restart the vehicle. The check engine warning light was illuminated. The vehicle was returned to the dealer however, the cause of the failure could not be determined. The dealer rebuilt the transmission, clutch, and axle; however, the failure persisted after the repairs. The vehicle was returned to the dealer who was unable to determine the cause of the failure. The vehicle had been taken to the dealer 22 times. The manufacturer was not made aware of the failure. The approximate failure mileage was 25,000.

- Burlington, NC, USA

problem #29

Oct 052024

Fusion

  • miles
On Saturday, October 5th, 2024, at around 5AM I was sitting in the Starbucks parking lot outside of the Detroit Metro (DTW) airport when this issue began. I had just started my car and could feel it was sluggish and was making a significant amount of noise, which was present in park and neutral, but not so much while in gear, unless I was stopped at a stop sign or stationary. After getting home, and each day after when I started the vehicle to go to work, I could hear that the noise was progressively getting worse. So, I determined that it was not a fluke and took my car into a Ford dealership to have the oil changed and a full inspection done. They explained to me that the water pump had failed and was leaking, very slowly, but externally through the "weep hole". They were going to charge me $1,300 to repair. So, I called a local shop that I know is reputable and they confirmed the water pump leak but determined that the noise I was hearing was not the water pump, but actually a cracked flexplate. The noise originated near the starter, and the shop ran a camera through the inspection hole confirming this. After I found that the flexplate was cracked, I did not continue to drive it, but scheduled a repair to begin on Thursday, October 24th at the reputable shop I mentioned above. To complete the repair, they needed to drop the cradle, remove the transmission and support the engine. This in total cost me $1,729.60. The flexplate has not been inspected by the mfg., police, insurance, etc., as there was no need. I did not have an extended warranty and though my car is only 4 years old, it was beyond the warranty in miles. No lights appeared on the dash, and there were no error codes present. The flexplate cracking could have resulted in catastrophic failure of the engine or transmission, and I could have very well lost control of my vehicle. If I was driving on the highway during a failure, my safety as well as others would have been put in serious danger.

- Durand, MI, USA

problem #28

Sep 172024

Fusion

  • miles

A D V E R T I S E M E N T S

On [XXX] I backed my 2020 Ford Fusion out of my driveway. I stopped and tried to shift from reverse to drive and the transmission locked up in Park, the engine died and the parking brake was engaged. I was sitting across the street with no way to move the car. I had the car towed to a Ford dealer and they replaced the transmission cable bushing and cover. These parts are the same as those used in Fords recall 22S43. Ford continued to use inferior parts on cars built after the dates mentioned in the recall. This is a safety issue as it could happen at any time. Thanks [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Naperville, IL, USA

problem #27

Aug 152024

Fusion

  • miles
Flex plate is cracked, confirmed by bore scope dealership is quoting 14 business days to diagnose. It is known issue with this make, model, and year and CSP was issued for dealerships to fix but only select VIN numbers. This car is at 91000 miles and meets all criteria for the CSP 22N12. The car makes an ungodly rattling sound and if it fails could be very dangerous

- Savannah, GA, USA

problem #26

May 042024

Fusion

  • miles
The engine is -??eating-?? the coolant causing the vehicle to overheat and break down.

- Temple, TX, USA

problem #25

Apr 232024

Fusion

  • 117,000 miles

A D V E R T I S E M E N T S

The contact owns a 2020 Ford Fusion. The contact stated that while starting the vehicle, there was a rattling noise coming from the front end near the driver-??s side close to the transmission. The vehicle would start moments after the failure had occurred. The rattling was more pronounced while the A/C system was running. The contact stated that while depressing the accelerator pedal, the rattling sound was noticeable. Additionally, while driving at various speeds, the transmission felt as though it was slipping while changing gear. The contact stated that while inspecting the engine, underneath the hood was hotter than normal. The check engine warning light was illuminated. The vehicle had been taken to the dealer where it was diagnosed that the transmission flex plate had failed. The failure was linked to NHTSA Campaign Number: 10218899 (Power Train). The vehicle had not been repaired. The manufacturer was made aware of the failure, and it was confirmed that the VIN was not under recall. The contact was referred to the NHTSA Hotline to file a complaint. The failure mileage was 117,000.

- New Orleans, LA, USA

problem #24

Mar 012024

Fusion

  • 102,864 miles
The contact owns a 2020 Ford Fusion. The contact stated while operating the vehicle, there was a loud knocking sound coming from the engine compartment and the battery had failed. The vehicle was taken to the local dealer who diagnosed that the transmission flex plate had failed. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 102,864.

- Scott Air Force Base, IL, USA

problem #23

Apr 262024

Fusion

  • miles
Cracked flexplate

- Lake Worth, FL, USA

problem #22

Mar 302024

Fusion

  • miles
Rattling and lost of power

- Millsboro, DE, USA

problem #21

Mar 052024

Fusion

  • 95,755 miles

A D V E R T I S E M E N T S

The contact owns a 2020 Ford Fusion. The contact stated while starting the vehicle, the vehicle made an abnormal rattling sound. The contact stated that the failure had been recurring. The vehicle was taken to an independent mechanic, where it was diagnosed that there was a rattling sound coming from the transmission bell housing area, and the flex plate was cracked. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that the failure was related to Ford Campaign Number: 22N12. The manufacturer assisted the contact in scheduling an appointment with the dealer for diagnostic testing. The manufacturer also referred the contact to the NHTSA Hotline for assistance. The vehicle was not repaired. The failure mileage was approximately 95,755.

- Balch Springs, TX, USA

problem #20

Oct 172022

Fusion

  • 45,000 miles
The contact owns a 2020 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle failed to accelerate as intended. The contact stated that the vehicle was shaking, and the vehicle lost motive power. In addition, the contact heard an abnormal rattling sound, and the transmission was slipping. The vehicle was taken to the dealer and the contact was advised to flush the transmission fluid. The contact stated that after flushing the transmission fluid, the failure ceased but later returned. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The contact stated that after researching the failure, the contact discovered TSB: 22N12. The contact informed the dealer of TSB: 22N12 and the contact was informed that the repair was not eligible to be covered under TSB: 22N12. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure but did not assist. The failure mileage was approximately 45,000.

- Springfield, MO, USA

problem #19

Feb 142024

Fusion

  • miles
The vehicle has 87390 miles and the shifter grommet broke just like recall 19s16. 2020 fustion with a 1.5l engine.

- Carleton, MI, USA

problem #18

Feb 012024

Fusion

  • miles
The flexplate was cracking and rusted which caused starting and acceleration problems. Yes, it's available per request. It's currently with the transmission shop that fixed my vehicle. There was a rattling noise found in neutral and park by the transmission shop I took it to. My safety was put at risk because my ability to control my car's power was affected. I was at risk of a loss of power to the wheels which could have caused a major accident, especially because most of my driving happens on the interstate at speeds of 65-7 mph. The issue has been confirmed by an independent service center. Yes, they inspected by the techs at the transmission shop. There were no warning lamps or messages before the failure. The symptoms were a rattling noise and reduced power. This issue is well documented online and is known to happen in the 60-90k mile range which I can confirm based on my personal experience and others. References: [XXX] [XXX] [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Bellevue, NE, USA

problem #17

Dec 042023

Fusion

  • miles
The flex plate is bad and ford won-??t fix it. It needs recalled before it kills someone. Flex plate is the plate that puts power from engine to transmission

- Hoopeston , IL, USA

problem #16

Feb 032023

Fusion

  • miles
Car has the same 6f35 transmission issues as previous years and nothing is being done about it my car has 63k on it with a dead transmission because of the flexplate issue from previous years

- Santa Fe, TX, USA

problem #15

Sep 112023

Fusion

  • 120,251 miles
The contact owns a 2020 Ford Fusion. The contact stated while driving 30-35 MPH, the vehicle made an abnormal rattling sound. There was no warning light illuminated. The contact was able to continue driving. The contact stated that the vehicle failed to start the following day and was parked. The vehicle was towed to the dealer, where it was diagnosed that the flywheel had failed and needed to be replaced. The dealer informed the contact that the vehicle could not be repaired under Ford Campaign Number: 22N12 because the campaign had exceeded the required mileage. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 120,251.

- Chicago, IL, USA

problem #14

Sep 272023

Fusion

  • miles
At first the check engine light was on and the car would not start. The dash would display all the lights and at one point it turned off while driving luckily I was going 20-30mph. Took it to the dealership and they said an Intake Valve had to be replaced and it was covered by the warranty. Next the engine light was on and a MAP censor had to be replaced which wasn-??t covered. Once again the engine light and service light came on and the code is saying the same censor needs to be replaced. Each time it has effected how the car drives and is dangerous especially on the interstate because it will not go over 20mph. When the car is in reverse it will shake and turn off displaying auto start stop issue and place the car in park. It will then turn off. It is hit or miss on when the check engine light and maintenance light will come on and each time the symptoms are the same. No one has provided a solution. This has been on going for almost a year.

- Sellersburg, IN, USA

problem #13

Jun 212023

Fusion

  • miles
2020 Fusion Compressor one, delivered from factory went out-repaired Compressor 2 just went out Needs 3rd compressor now in 3 years or 38,000-Pending I was very concerned each time the compressor went out (x2) I was on the highway when it ceased up and I lost the ability to effectively control the vehicle. I was put in an unsafe position with the ceasing up and with excessive heat buildup with smelling burning. This was very scary and was unsafe and this part should be investigated for potential to cause harm and injury to those in the car should it happen to anyone else. Limited control of car, notice no more Belt as well after i was able to stop. It appaired to in tiny pieces as small as bee bees all over the car. Not even recognizable as a belt. This has happed 2 times (this is not normal in 38,000 miles, having very limited control of car and breaking and steering and no power with smell of fire/burning.

- Allen Park, MI, USA

problem #12

Jun 122023

Fusion

  • miles
Tapping / knocking coming from the driver side of the engine bay. Slow engagement now knocking while parked and in gear...was told it was the transmission which is a known issue for this car now my car won't move... Wondering why this year model and setup has not been recalled

- Santa Fe, TX, USA

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