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10.0

really awful
Crashes / Fires:
0 / 1
Injuries / Deaths:
0 / 0
Average Mileage:
57,495 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2015 Ford Fusion engine problems

engine problem

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2015 Ford Fusion Owner Comments (Page 4 of 12)

« Read the previous 20 complaints

problem #165

Nov 152021

Fusion

  • 88,000 miles

A D V E R T I S E M E N T S

The contact owns a 2015 Ford Fusion. The contact stated while driving at 25 MPH, the vehicle stalled. The contact did not notice any warning lights on the first failure, but in subsequent failures the check engine warning light illuminated. The contact stated that additionally there was a suction noise that started coming from the fuel cap when the vehicle would stall. The contact took the vehicle to the local dealer, where it was diagnosed that the purge valve needed to be replaced. The vehicle was repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 88,000.

- Williamstown, WV, USA

problem #164

Feb 142022

Fusion

  • miles
Answer 1 engine and yes it is Answer 2 my car well driveing down the high way went in to limb mode and shut down Answer 3 yes ford dealer 2 diffrent times Answer 4 sudden and the light came on that said coolent over temp car in limb mode

- Gobles, MI, USA

problem #163

Jan 242022

Fusion

  • 76,000 miles
The contact owns a 2015 Ford Fusion. The contact stated that the check engine warning light was illuminated. The vehicle was taken to a local dealer where it was diagnosed with needing the oxygen sensor replaced. The contact stated that the oxygen sensor had been replaced four times previously however, the failure recurred. The manufacturer was informed of the failure and informed the contact to call the NHTSA for assistance. The failure mileage was approximately 76,000.

- Victorville, CA, USA

problem #162

Jan 102022

Fusion

  • miles

A D V E R T I S E M E N T S

The check engine light came on and I immediately took it to the local Hunt Ford dealer. Upon inspection, there was leaking of coolant into the cylinders and now the engine has to be replaced. The total cost for repairs is approximately $8300. I'm told that the problem has been corrected in the new engines. After talking with Ford Service and a local car repair shop in Franklin, KY, I learned that this is a common problem with Fusions and Escapes and both have replaced many motors. Unfortunately, my car has not been recalled nor was I made of the widespread problem through Ford (my engine is a 1.5-liter EcoBoost 4-cylinder engine). I have done further research into the matter and I'm shocked and disappointed that Ford has not been transparent with consumers about this matter. I have taken immaculate care of my car, serviced it routinely, and always quickly responded to recalls. Now that I know more about the faulty engine, I do recall some random symptoms such as the car loosing a bit of power, smoke out of the exhaust, and the car shaking when started in the morning and having to restart it. All of the symptoms were random and did not consistently happen so I really didn't think much about it. I have a call into Ford's Customer Care Team and they are checking into the matter further. I noticed there's a class action lawsuit filed in Delaware about the engine problem. The firms representing the plaintiffs are Berger Montague PC and Capstone Law APC. I'm thankful that this issue did not put me in arm's way or the safety of others were put at risk.

- Franklin, KY, USA

problem #161

Dec 312021

Fusion 4-cyl

  • miles
The car recently misfired 3 times. I took into get oil change and have the misfire checked into. The misfires started 11/4/21. Car would run rough and then stall out. It would sit for a minute or two and start and run fine. There were no check engine lights or gage to show the car was running hot. I never dreamed it was a cracked cylinder. The Dealer performed EEC test diagnosis and found previous misfies in cylinder 1 in mode 6 of PCM. Found coolant level low, pressure tested cooling system and found that cylinder 1 with coolant intrusion. Short block replacement. I see online that there have been recalls on 2013 -2014 Ford Fusion and other 2013-2015 vehicles for this exact problem of a lack of coolant circulation causing an engine to overheat resulting in a crack in the cylinder head. In these models dealers were installing a coolant level sensor with supporting hardware and software at not charge to customer. Ford dealer is charging me $5,000 for short block replacement, which I feel is a defect of the Ford Engine Design. I purchased by car in Nov. 2014 so it only makes sense that this engine had the 2014 design problem. I declined repairs at that moment, to investigate the problem and asked for my car. The dealer stated they had to put my car back together so it would be about 20 mins. When I got the car back it seems to be running normal like when I took it in, but down the road about 3 miles the car started to sputter and stalled. After sitting a few minutes with flasher on in traffic on a major road, the car would start up and wouldn't go over 15 mph and continued to stall. I called dealer and they gave me the number to the towing company they use. The car was towed back to dealership. The Ford dealer is charging me $5,000 for short block replacement. They did file a complaint with Ford Motor Co. Customer Relationship Center and they stated the dealer had opened a case by no programs in place for assistance. The dealer is telling the consumer this occurred due to a Ford design flaw. If this

- Rockville, MD, USA

problem #160

Oct 222021

Fusion

  • miles
The Car is making a sloshing sound in the engine, runs hot and will lose power due to overheating. This happen to me, forcing me to exit off the interstate (thank goodness I was near an exit). The check engine light also came on. Once the car cooled down (approx 45min) I was able to street drive home and have never been able to drive the car since. The code the car displayed once checked was P302/P1299. After looking online discovering a manufacturing defect from Ford causing coolant intrusion with this vehicles engine, I then got the vehicle towed to the dealership thinking the TSB (technical service bulletin) would cover the repairs needed (new engine long block) but it does not per Ford. The dealer gave me an invoice for the repair of over $8,500. The engine (1.5L, 2.0L) has several TSB's because for this issue from Ford but NO recalls to replace the engine. There are multiple years and models affected (2014-2019, Fusion, Edge, MKZ). I currently have a car that I can't drive and can't get any help from Ford to resolve the manufacturing defect. I hope you all can provide some help by encouraging Ford to recall the engines.

- Doraville, GA, USA

problem #159

Aug 202021

Fusion

  • miles

A D V E R T I S E M E N T S

I was driving home from work at 10:30p. I pulled out of the parking lot at work when I lost power in the motor. Traffic was flowing and almost got T-bones. Right before I pulled it off the road it started to jerk like I was riding a bull. In the parking lot I shut it off and looked under the hood and checked everything but everything looked good. Started it back up and it started to run fine. So the next day it over heated took it to Ford and told them what was going on. They said someone bottom your car out so I turned it in to the insurance and they started a claim Ford fixed it. 2 days later it did It again over heated. Take it back in they fix it again pick it up again 2 days later over heats again. This is the third time it-€™s been in there and this time they say there is a TSB technical service bulletin-21-2269 that-€™s been out for over a year. At this point they tell me that no one has issued a recall on it. For the safety of others it should be recalled because if I had my kids in the call and got hit or killed over it someone would be paying.

- Tyrone , PA, USA

problem #158

Sep 012021

Fusion

  • miles
2015 Ford Fusion SE 1.5L ecoboost While driving I have had loss of engine power posing risk in traffic. I refilled coolant and the misfire in cyl 1 inspired spark plug replacement. The problem recurs and I discover coolant in these engines has (secretly) known defect since 08 leaking into engine. At over 5 years though under 60K mi, Ford will not help / address the problem. Just did 3rd spark plug replacement and googled up the defect. Would love to get (long not short) engine replacement like other models have received with this. Would expect to get al least the reprogramming or other ideas for mitigation help from Ford.

- Newark, DE, USA

problem #157

Sep 182021

Fusion

  • 135,000 miles
The contact owns a 2015 Ford Fusion. The contact stated while driving 40 MPH, the engine started to overheat as the check engine light illuminated the instrument panel. The contact had taken the vehicle to an independent mechanic where it was discovered that coolant had leaked into a cylinder, resulting in engine damage. The dealer was notified of the failure and the contact was informed that there were no recalls on the vehicle for the engine. The manufacturer had yet to be notified of the failure. The vehicle had yet to be repaired. The failure mileage was approximately 135,000.

- Euless, TX, USA

problem #156

Sep 182021

Fusion

  • miles
2015 Ford Fusion SE with 99k miles, well maintained and only two owners. Driving car down highway and engine begins to shudder. Pulled over as check engine lights were flashing and engine in critical condition. Had to tow car to nearest Ford delearship which is Maxwell Ford in South Austin, Texas. Ford mechanics determined it was MISS FIRE ON CYLINDER 2 VALVE BROKEN IN CYLINDER HEAD and need complete engine reassembly. Ford quoted $7,871.21 for a new engine block. Car not under warranty and they did not offer to pay. Also charged $238.07 to evac the AC. Reading about hundreds of complaints across carcomplaints (https://www.carcomplaints.com/Ford/Fusion/2015/engine/engine-2.shtml) as well as the current class action lawsuit that was filed in December 2020 (https://www.carcomplaints.com/Ford/Fusion/2015/engine/engine-2.shtml).

- Austin, TX, USA

problem #155

Sep 072021

Fusion

  • miles

A D V E R T I S E M E N T S

Overheated warning light flashed then went off when car was cooled down for 45 mins and then started right up and no warning light was ever seen again to come on then drove car 30 miles next morn car wouldn't start.checked engine coolant and it was all gone no visible leak.. no warning light Refilled coolant car tried to start and put out white smoke from tailpipe. Car started barely and was rough running again no warning light showing drove car to mechanic and he said car engine was blown.. so looked on different forums and found that the Ford fusion and Ford escape motors the 1.5 liter was a real lemon and the overheat light warning of low coolant or overheating of engine has had problems for several years on these 2 vehicles that had the 1.5 engine in them.. you can no longer buy the 1.5 because they were so terrible that they quit making them is what I'm being told.. I would like this engine to be recalled for all the problems it has given thousands of people

- Campbell, MO, USA

problem #154

Jul 152021

Fusion

  • miles
I have received a message on my dashboard regarding 1. Engine Coolant Over Temperature 2. Power Reduced to Lower Engine Temperature. I have taken the car to a repair shop Thursday and Friday. I believe car is a lemon. Have had the vehicle for only 17 days. I can-€™t keep calling off work due to non operational vehicle. I would like to get this issue resolved or otherwise I would not be able to pay my car note

- Detroit , MI, USA

problem #153

Jul 072021

Fusion

  • miles
Took car in to ford dealership to have check engine light assessed. Was told there was a coolant leakage through the #1 cylinder and I would need to have the motor replaced. I was quoted $7100.

- Council Bluffs , IA, USA

problem #152

Aug 102020

Fusion

  • 75,000 miles
The contact owns a 2015 Ford Fusion. The contact stated upon starting the vehicle, the vehicle failed to accelerate while the accelerator pedal was depressed due to an engine misfire. The contact also stated that a quarter of a gallon of coolant was added within two weeks with the vehicle leaking coolant. The contact stated that the check engine warning light was illuminated. The vehicle was then taken to a local dealer where it was diagnosed with the spark plugs needing to be replaced. The vehicle was repaired however, the failure occurred. The vehicle was taken to an independent mechanic where it was diagnosed with the engine needing to be replaced. The vehicle was not repaired. The contact related the failure to an unknown technical service bulletin. The manufacturer was informed of the failure and referred the contact to the NHTSA. The failure mileage was approximately 75,000.

- Eau Claire, WI, USA

problem #151

May 282021

Fusion

  • miles
My 2015 Ford Fusion is having an issue where the coolant is leaking into the cylinders. I had new spark plugs and coils replaced twice in less than a week because of this issue because they broke. It-€™s an issue I have read that a lot of Ford fusions have but no recall has been issued. To fix this problem, Ford gave me an estimate of over $8000 and it should be fixed by ford since it-€™s a revolving issue with certain models.

- San Jose, CA, USA

problem #150

May 122021

Fusion

  • 130,000 miles
The contact owns a 2015 Ford Fusion. The contact stated while driving 55 mph, the vehicle stalled. The contact stated that the check engine warning light was illuminated. The vehicle was taken to a local dealer where it was diagnosed with the head gasket needing to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure but offered no additional assistance. The failure mileage was approximately 130,000.

- Guntersville, AL, USA

problem #149

May 112021

Fusion

  • miles
Car idles rough and almost stalls causing a safety issue. The problem is a bad block. Coolant leaks into the cylinders causing the car to lose power and smoke out the exhaust. The problem was diagnosed by a local auto repair shop. No check engine lights or warnings came on the dash.

- Topeka, KS, USA

problem #148

May 012021

Fusion

  • 126,000 miles
I walked outside one moring to start my car and there was a prolonged cranking to turn the engine over, right away after putting it in drive there was a significant loss of power, also a hesitation that was never there before. Check enigne light came one. Had it scanned sure enough misfire in cylinder 3 (P0303). White smoke wxiting from exhaust at start up. Very slow to get up to highway speeds. Dont have the funds to repair this issue.

- Indianapolis, IN, USA

problem #147

Sep 162020

Fusion 4-cyl

  • miles
2015 Ford Fusion. Consumer writes in regard to engine problems. The consumer stated that the vehicle shut off while driving. The dealer acknowledged that ot was a common problem. The engine needed to be replaced.

- Lawrenceburg, IN, USA

problem #146

Mar 202021

Fusion

  • 42,900 miles
Engine had misfire in cylinder 2 during acceleration at stop sign on city street. Car did not accelerate properly while turning since 1 cylinder was not operational. Consequently I was almost hit by another car.

- Columbus, OH, USA

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