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2004 Ford Focus
81 Technical Service Bulletins (TSBs)
TSB List for the 2004 Ford Focus
Technical Service Bulletins (TSBs) for the 2004 Focus are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
SUSPENSION
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TSB #17591
DIAGONAL WEAR OR CUPPING ON THE REAR TIRES. *TT Read More »
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TSB #03202
FRONT END CREAKING, CRUNCHING, GRINDING AND/OR RATTLING NOISE FROM THE FRONT SUSPENSION WHILE DRIVING AT SLOW SPEEDS AND/OR WHILE TURNING. *TT *MJ Read More »
SUSPENSION:FRONT:CONTROL ARM:LOWER ARM
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TSB #TSB-14-0163
FORD: DUE TO HIGH CORROSION AREAS, WHERE VEHICLES ARE OPERATED FOR EXTENDED PERIODS, LOWER CONTROL ARM (LCA) CAN SEPARATE FROM FORWARD ATTACHMENT OF SUBFRAME. MODEL 2001-04 ESCAPE. *PE Read More »
SUSPENSION:FRONT:WHEEL BEARING
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TSB #17920
FRONT WHEEL BEARING REPLACEMENT PROCEDURE. SERVICE TIP. *TT Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM
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TSB #05105
REAR BRAKE SQUEAL. *TT Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT
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TSB #17302
VEHICLES NOT EQUIPPED WITH ANTI-LOCK BRAKE SYSTEM (ABS) MAY HAVE THE RED BRAKE LIGHT AND AMBER ABS LIGHT ON AFTER HYBRID ELECTRONC CLUSTER (HEC - INSTRUMENT CLUSTER) REPLACEMENT. *TT Read More »
ENGINE (PWS)
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #18425
NO CRANK ON START CHARGING SYSTEM WARNING INDICATOR ON DRIVEABILITY CONCERNS AND OR MALFUNCTION INDICATOR LAMP ON. *EH Read More »
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TSB #042113
STALL AFTER COLD START IN EXTREME LOW AMBIENT TEMPERATURE. *EH Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #19026
MIRFIRE DIAGNOSTIC TROUBLE CODES P0316, P0300, P0301, P0302, P0303, OR P0304 - SERVICE TIP. *TT Read More »
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TSB #06116
POSSIBLE ENGINE DAMAGE - INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT - SERVICE TIP. *TT Read More »
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TSB #042410
ENGINE VIBRATION AT IDLE. *TT Read More »
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TSB #031404
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »
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TSB #17778
LOSS OF POWER, HESITATION AND/OR MISFIRE AFTER COLD START. *TT Read More »
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TSB #17593
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2195 AND/OR STALL AT IDLE AFTER A COLD START. *TT Read More »
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TSB #17536
BELT SQUEAL. *MJ Read More »
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TSB #17505
RUNS ROUGH AND/OR MALFUNCTION INDICATOR LAMP (MIL) ON CONDITION WITH DIAGNOSTIC TROUBLE CODES (DTCS) P402 AND/OR P0403 (EGR FLOW EXCESSIVE DETECTED/EGR CONTROL CIRCUIT) IN WET WEATHER OR IN A CAR WASH. Read More »
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TSB #06166
POSSIBLE ENGINE DAMAGE - INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT. *KB Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #19016
REPLACE TIMING BELT IDLER PULLEY DURING 2.0L ZETEC ENGINE CYLINDER HEAD REPLACEMENT - SERVICE TIP. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #0627
MANIFOLD OR CATALYTIC CONVERTER HEAT SHIELDS LOOSE/MISSING. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
POWER TRAIN
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TSB #0645
NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS. *TT Read More »
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TSB #17842
2ND OR 4TH GEAR MISSED WHEN SHIFTING AND/OR INTERMITTENT NEUTRALING WHEN SHIFTING INTO 4TH GEAR. *TT Read More »
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TSB #17652
2ND OR 4TH GEAR MISSED WHEN SHIFTING AND/OR INTERMITTENT NEUTRALING WHEN SHIFTING INTO 4TH GEAR. *TT Read More »
POWER TRAIN:CLUTCH ASSEMBLY
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TSB #05256
MTX-75 PREMATURE CLUTCH FAILURE. *TT Read More »
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TSB #17256
PREMATURE CLUTCH WEAR. *TT Read More »
POWER TRAIN:MANUAL TRANSMISSION
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TSB #0581
DIFFICULT OR UNABLE TO SHIFT INTO 5TH GEAR. *TT Read More »
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TSB #04215
DIFFICULTY CHANGING GEARS - UNABLE TO ENGAGE GEARS. *TT Read More »
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TSB #0481
CLUNKING OR RATTLE NOISE IN THE TRANSAXLE, MAINLY AT IDLE IN NEUTRAL, WITH CLUTCH PEDAL RELEASED. *TT Read More »
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TSB #17804
GRINDING WHEN SHIFTING INTO THIRD GEAR. *TT Read More »
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TSB #17697
GEAR RATTLE OR GEAR ROLLOVER NOISE FROM THE TRANSAXLE AT IDLE, IN NEUTRAL, WITH THE CLUTCH PEDAL UP (ENGAGED). *TT Read More »
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TSB #17507
CLUNKING FOR RATTLING NOISE IN THE TRANSMISSION. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #18477
HARSH TRANSMISSION ENGAGEMENT AND OR DTC P0705. *EH Read More »
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TSB #18321
HARSH TRANSMISSION ENGAGEMENT AND OR DTC P0705. *EH Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #042107
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #18463
VENT LEAK. *EH Read More »
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TSB #042119
TRANSAXLE NOISE AT IDLE IN NEUTRAL WITH CLUTCH PEDAL RELEASED PREMATURE CLUTCH. *EH Read More »
ELECTRICAL SYSTEM
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TSB #19009
DTC P0316, P0300, P0301, P0302, P0303 AND/OR P0304 - SERVICE TIP. *TT Read More »
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TSB #18581
ERRATIC INSTRUMENT CLUSTER GAUGES AND/OR WARNING INDICATORS - SERVICE TIP. *TT Read More »
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TSB #18411
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0133, P1131 OR P2195. *TT Read More »
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TSB #18379
BRAKE AND ANTI-LOCK BRAKE SYSTEM LIGHTS ON AFTER HEC (HYBRID ELECTRONIC CLUSTER) REPLACEMENT. *TT Read More »
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TSB #04174
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT Read More »
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TSB #17512
AN INTERMITTENT MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0462 (FUEL LEVEL SENSOR A CIRCUIT LOW) OR P2067 (FUEL LEVEL SENSOR B CIRCUIT LOW) CAUSED BY AN IMPROPERLY INSTALLED REMOTE START SYSTEM. Read More »
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TSB #17341
DIAGNOSTIC TROUBLE CODE (DTC) B1310 (POWER DOOR UNLOCK CIRCUIT FAILURE) IN THE GEM MODULE. *TT Read More »
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TSB #17282
HARSH TRANSMISSION ENGAGEMENT WITH POSSIBLE MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODE (DTC) P0705 (TR CIRCUIT FAILURE). *TT Read More »
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
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TSB #17800
INTERMITTENT NO CRANK CONDITION. THERE MAY ALSO BE NO POWERTRAIN CONTROL MODULE COMMUNICATION AND/OR THE ODOMETER MAY DISPLAY ALL DASHES. *TT Read More »
ELECTRICAL SYSTEM:IGNITION
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TSB #18413
UNABLE TO REMOVE IGNITION KEY - SERVICE TIP. *TT Read More »
VISIBILITY:WINDSHIELD WIPER/WASHER
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TSB #04152
LOSS OF INTERMITTENT WIPER OR WIPER PARK FUNCTION. *TT Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT
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TSB #041514
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
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TSB #031501
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW
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TSB #04189
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
SEAT BELTS
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TSB #05310
SAFETY BELT WEB STOP BUTTON SERVICE. *EH Read More »
STRUCTURE:FRAME AND MEMBERS
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TSB #TSB-14-0163
FORD: DUE TO HIGH CORROSION AREAS, WHERE VEHICLES ARE OPERATED FOR EXTENDED PERIODS, LOWER CONTROL ARM (LCA) CAN SEPARATE FROM FORWARD ATTACHMENT OF SUBFRAME. MODEL 2001-04 ESCAPE. *PE Read More »
STRUCTURE:BODY:DOOR
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TSB #TSB-14-0162
FORD: REAR DOOR LATCHES ARE EXPERIENCING CORROSION IN PAWL PIVOT AREA THAT PREVENT PROPER ENGAGEMENT OF PAWL INTO CATCH, WHEN OPERATED IN AREAS CAUSING HIGH CORROSION. MODEL 2000-05 FOCUS. *PE Read More »
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TSB #TSB160067
Safety recall 05S27 - Rear door latch corrosion - requests for recall service action - built on or before 01/26/2005 Read More »
LATCHES/LOCKS/LINKAGES
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TSB #16-0067
For 2000-2005 Focus vehicles built on or before 1/26/2005 Safety Recall 05S27 has been issued for vehicles that are operated in high corrosion areas for an extended period, where the rear door latches may experience corrosion in the pawl ... Read More »
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TSB #TSB160067
Safety recall 05S27 - Rear door latch corrosion - requests for recall service action - built on or before 01/26/2005 Read More »
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
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TSB #TSB-14-0162
FORD: REAR DOOR LATCHES ARE EXPERIENCING CORROSION IN PAWL PIVOT AREA THAT PREVENT PROPER ENGAGEMENT OF PAWL INTO CATCH, WHEN OPERATED IN AREAS CAUSING HIGH CORROSION. MODEL 2000-05 FOCUS. *PE Read More »
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TSB #TSB-14-0148
FORD: ON SOME VEHICLES, OPERATING FOR AN EXTENDED TIME IN HIGH CORROSION AREA, A SAFETY RECALL 05S27 WAS ISSUED, WHERE REAR DOOR LATCHES EXPERIENCE CORROSION IN PAWL PIVOT AREA PREVENTING PROPER ENGAGEMENT OF PAWL INTO CATCH. Read More »
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TSB #TSB160067
Safety recall 05S27 - Rear door latch corrosion - requests for recall service action - built on or before 01/26/2005 Read More »
LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK
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TSB #17572
DELAYED DISABLING OF THE REAR LIFTGATE EXTERNAL OPENING SWITCH AFTER LOCKING THE DOORS - SERVICE TIPS. *TT Read More »
VEHICLE SPEED CONTROL
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TSB #17918
INOPERATIVE SPEED CONTROL SYSTEM. *TT Read More »
TRAILER HITCHES
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TSB #05252
NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS. *TT Read More »
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
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TSB #04B16
UPDATE SUPPLEMENT ANNOUNCEMENT - CUSTOMER SATISFACTION PROGRAM 04B16. THE FRONT SEAT HEATER ELEMENT PADS ARE NOT ADEQUATELY BONDED TO THE FOAM CUSHIONS. Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #18273
A/C CONDENASTION LEAK. *EH Read More »