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2003 Ford F-150
105 Technical Service Bulletins (TSBs)
TSB List for the 2003 Ford F-150
Technical Service Bulletins (TSBs) for the 2003 F-150 are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #17086
NOISE FROM THE FRONT END OF THE VEHICLE WHICH APPEARS TO BE COMING FROM THE STEERING IDLER ARM. *TT Read More »
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TSB #0399
TIE ROD END INSPECTION PROCEDURE. *TT Read More »
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TSB #16605
REDUCED POWER STEERING ASSIST AND/OR POWER STEERING LEAKS WHEN DRIVEN IN TEMPERATURES EQUAL TO OR LESS THAN -25 DEGREES CELCIUS. *TT Read More »
STEERING:GEAR BOX:SHAFT PITMAN
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TSB #03B08
THE PITMAN ARM RETAINING NUB MAY NOT BE TIGHTENED TO SPECIFICATIONS. THIS COULD RESULT IN CUSTOMER COMPLAINTS OF A NOISE OR VIBRATION. Read More »
STEERING:HYDRAULIC POWER ASSIST SYSTEM
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TSB #17731
WHINE FROM POWER STEERING. *TT Read More »
STEERING:HYDRAULIC POWER ASSIST:PUMP
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TSB #031703
WHINE NOISE FROM THE POWER STEERING PUMP MOST NOTICEABLE WHILE TURNING AT SLOW SPEEDS. *TT *JB Read More »
STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
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TSB #17823
POWER STEERING LEAK - SERVICE TIP. *TT Read More »
STEERING:LINKAGES:ARM:IDLER AND ATTACHMENT
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TSB #17346
STEERING IDLER ARM NOISE. *TT Read More »
STEERING:LINKAGES:TIE ROD ASSEMBLY
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TSB #031513
TIE ROD END INSPECTION PROCEDURE. *TT Read More »
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TSB #03610
TIE ROD END INSPECTION PROCEDURE. CANADA VEHICLES ONLY. *TT *JB Read More »
SUSPENSION:REAR
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TSB #050618
REAR AXLE NOISE REPAIR. *SC Read More »
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY
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TSB #17777
REAR LEAF SPRING NOISE. *TT Read More »
SERVICE BRAKES, HYDRAULIC
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TSB #16891
CLEAR GEL-LIKE SUBSTANCE IN THE HYDRAULIC BRAKE MASTER CYLINDER RESERVOIR. THIS SUBSTANCE IS A SILICONE BASE LUBRICANT USED DURING ASSEMBLY OF THE MASTER CYLINDER. *TT Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM
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TSB #16172
SOME VEHICLES WITH 4-WHEEL DISC BRAKES MAY EXHIBIT A MOAN FROM THE REAR BRAKES ON LIGHT BRAKE APPLICATIONS. *TT Read More »
ENGINE AND ENGINE COOLING
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TSB #DOR-N3Z7B-03
This SKU is an Oil Dipstick. The customer communication requested return of unsold inventory to inspect the dipstick tube. The dipstick tube inner diameter may be small enough that it prevents installation of the OE dipstick. Read More »
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TSB #05173
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P1131 AND/OR P1151 - 4.2L ENGINE. *TT Read More »
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TSB #041601
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »
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TSB #051713
COOLANT DEGAS BOTTLE OVERFLOW. *TT Read More »
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TSB #0343
CRANK NO START WHEN THE CHT (CYLINDER HEAD TEMPERATURE) AT AMBIENT TEMPERATURE. *TT *JB Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #TB-08-258
JERR-DAN: ANTI STALL FEATURE FOR FORD F SERIES LIGHT DUTY CHASSIS WITH V10 GAS ENGINE AND AN ENGINE DRIVE CLUTCH PUMP. MODEL YEARS UNKNOWN. *PE Read More »
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TSB #07212
SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. Read More »
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TSB #031404
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »
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TSB #03256
ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ Read More »
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TSB #03206
SOME DEDICATED CNG VEHICLES MAY EXHIBIT VARIOUS DRIVEABILITY CONDITIONS DUE TO A LOSS OF INJECTOR PERFORMANCE, RESULTING FROM FUEL QUALITY. Read More »
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TSB #17259
ROUGH IDLE AND/OR MISFIRE WITH DIAGNOSTIC TROUBLE CODE P0316 AFTER AN OVERNIGHT SOAK IN EXTREME COLD AND HIGH HUMIDITY CONDITIONS. *TT Read More »
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TSB #17104
TICKING/TAPPING NOISE WITH THE ENGINE WARMED UP AND THE TRANSMISSION IN GEAR AT IDLE. 2003 E150 INCLUDED. *TT Read More »
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TSB #03164
SOME VEHICLES, EQUIPPED WITH THE 4.6L 2V ENGINE, WITH AN ENGINE BUILD DATE PRIOR TO 8/29/03 MAY EXHIBIT AN ENGINE TICK NOISE THAT IS PRESENT AT ALL TEMPERATURES DURING IDLE. 2004 MODELS INCLUDED. Read More »
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TSB #03144
ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. Read More »
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TSB #16899
ROLLING IDLE AFTER SHIFTING TO PARK OR NEUTRAL, FROM DRIVE OR REVERSE, WHEN THE ENGINE TEMPERATURE IS 100 - 140 DEGREES F. *TT Read More »
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TSB #03103
VEHICLES WITHOUT THE COOLANT LOCK-OFF MAY EXHIBIT A NO START CONDITION. *TT Read More »
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TSB #03B04
CUSTOMER SATISFACTION PROGRAM - COLD START CALIBRATION PRODUCT ENHANCEMENT. *TT Read More »
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TSB #16683
FALSE FAILURE OF THE VAPOR MANAGEMENT VALVE (VMV). *TT *JB Read More »
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TSB #02221
ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ Read More »
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TSB #02227
ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ Read More »
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TSB #16416
NO/HARD START IN COLD AMBIENTS / NEW TWO-PIECE BLOCK HEATER CORD RELEASED. *MJ Read More »
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TSB #870197
INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. Read More »
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TSB #02194
DRIVEABILITY-NO START/REPEAT STARTER FAILURE-REPEAT STARTER REPLACEMENT. ELECTRICAL-STICKING OR BINDING IGNITION LOCK CYLINDER BETWEEN START AND RUN. ENGINE-STARTING-STARTER STAYING ENGAGED AT START UP. Read More »
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TSB #02177
COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS. *MJ Read More »
ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
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TSB #20228
1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP. *NJ Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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TSB #17655
EVIDENCE OF OIL IN THE AIR INTAKE SYSTEM. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
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TSB #05417
INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
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TSB #0554
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT Read More »
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TSB #17320
BROKEN EXHAUST MANIFOLD STUDS. *TT Read More »
FUEL SYSTEM, GASOLINE
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TSB #16-0073
For 1997-2003 F-150, 2004 F-150 Heritage, 1997-1999 F-250 Light Duty, or 2002-2003 Blackwood vehicles Safety Recall 11S21 has been issued for vehicles that are operated in high corrosion areas for an extended period, where one or both ... Read More »
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TSB #TSB160073
Safety recall 11S21 - Fuel tank strap fracture - requests for recall service action Read More »
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
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TSB #TSB-14-0164
FORD/LINCOLN: SAFETY RECALL REGARDING HIGH CORROSION AREAS FOR OPERATING, FOR AN EXTENDED TIME, VEHICLES WHERE BOTH OR ONE STRAP OF FUEL TANK CAN FRACTURE, AFTER CONTACTING GROUND. Read More »
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TSB #TSB-14-0147
FORD/LINCOLN: SAFETY RECALL ISSUED DUE TO ONE OR BOTH FUEL TANK STRAPS FRACTURING DUE TO BEING IN HIGH CORROSION AREAS FOR AN EXTENDED PERIOD AND DISLODGING FUEL TANK. Read More »
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TSB #020503
GUIDANCE FOR CNG TANK INSPECTION FOR VEHICLES PRODUCED AFTER DECEMBER 2, 1996. *TT UPDATE. *TT Read More »
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
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TSB #TSB-14-0147
FORD/LINCOLN: SAFETY RECALL ISSUED DUE TO ONE OR BOTH FUEL TANK STRAPS FRACTURING DUE TO BEING IN HIGH CORROSION AREAS FOR AN EXTENDED PERIOD AND DISLODGING FUEL TANK. Read More »
FUEL SYSTEM, OTHER
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TSB #18217
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT Read More »
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TSB #17316
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT Read More »
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TSB #0398
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT Read More »
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TSB #0342
POSSIBLE FUEL LEAK MAY OCCUR AT THE FUEL FILL VALVE, ON SOME DEDICATED CNG VEHICLES. *TT *JB Read More »
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TSB #030402
ON SOME DEDICATED CNG VEHICLES, A POSSIBLE FUEL LEAK MAY OCCUR AT THE FUEL FILL VALVE. REVISED SERVICE PARTS. *TT Read More »
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:FILLING/CHARGING
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TSB #15271
DEDICATED CNG REGULATOR BOWL KIT AVAILABLE. *JG Read More »
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:MOUNTING
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TSB #TSB-14-0147
FORD/LINCOLN: SAFETY RECALL ISSUED DUE TO ONE OR BOTH FUEL TANK STRAPS FRACTURING DUE TO BEING IN HIGH CORROSION AREAS FOR AN EXTENDED PERIOD AND DISLODGING FUEL TANK. Read More »
POWER TRAIN
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TSB #18250
INTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN. OASIS. TO INCLUDE 2005 F-150, E-SERIES AND EXPEDITION. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #03261
NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #042107
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »
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TSB #04217
GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
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TSB #03148
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »
POWER TRAIN:DRIVELINE
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TSB #04266
A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP. *TT Read More »
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TSB #0416
DRIVELINE CLUNKING/GRUNTING NOISE OR SHUDDER SENSATION DURING LIGHT TO MODERATE ACCELREATION AND/OR BRAKING. *TT Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #05618
REAR AXLE NOISE REPAIR. *TT Read More »
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TSB #18466
AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH Read More »
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TSB #17905
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT Read More »
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TSB #17702
AXLE WHINE 40-60 MPH. *TT Read More »
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TSB #17486
REAR AXLE PINION SEAL LEAK. *TT Read More »
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TSB #17372
HERITAGE F-150 4X2 WITH 8.8 INCH REAR AXLE - WHINE/HOWL NOISE FROM REAR AXLE. *MJ Read More »
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TSB #17064
WHINE / HOWL FROM REAR AXLE. *TT Read More »
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TSB #17087
WHINE/HOWL FROM REAR AXLE 40 TO 60 MPH. *TT Read More »
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TSB #16400
REAR AXLE SEAL LEAK - CONTACT REQUEST. *MJ Read More »
ELECTRICAL SYSTEM
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TSB #TB-08-258
JERR-DAN: ANTI STALL FEATURE FOR FORD F SERIES LIGHT DUTY CHASSIS WITH V10 GAS ENGINE AND AN ENGINE DRIVE CLUTCH PUMP. MODEL YEARS UNKNOWN. *PE Read More »
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TSB #04174
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT Read More »
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TSB #0483
SPLICING NEW WIRE(S) INTO EXISTING ELECTRICAL HARNESS. SERVICE PROCEDURE. *TT Read More »
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TSB #03181
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT Read More »
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TSB #17009
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH NO HARD FAULT. *TT Read More »
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TSB #17063
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES (DTC) P0171, OR P0174. F150 LIGHTING AND F150 HARLEY DAVIDSON SUPERCREW. *TT Read More »
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TSB #16928
VARIOUS INTERMITTENT ELECTRICAL CONCERNS INCLUDING BUT NOT LIMITED TO SOME ACCESSORIES REMAINING POWERED UP WITH THE KEY OUT OF THE IGNITION, MULTIPLE SYSTEM WARNING LIGHTS WITH SHORT TO POWER OR LOW BATTERY VOLTAGE DIAGNOSTIC TROUBLE ... Read More »
ELECTRICAL SYSTEM:IGNITION
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TSB #16669
REVISED SPARK PLUG FOR SERVICE. *TT *JB Read More »
ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULE
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TSB #16914
5.4L B-FUEL ENGINE MAY EXHIBIT A NO START CONDITION WHEN PROGRAMMING PASSIVE ANTI-THEFT SYSTEM (PATS) KEYS. *TT THIS OASIS UPDATES OASIS 16914 DATED 06/01/2003. *TT Read More »
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
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TSB #06310
WATER-IN-FUEL (WIF) LAMP ON. *TT Read More »
EXTERIOR LIGHTING
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TSB #16969
DAMAGED REAR LICENSE PLATE LAMPS DUE TO ROCKS AND/OR GRAVEL HITTING THE LAMP ASSEMBLIES. *TT Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
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TSB #02176
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »
EXTERIOR LIGHTING:TURN SIGNAL:SWITCH
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TSB #16776
SERVICING MULTIFUNCTION SWITCH WIRING INTERFERENCE. *TT Read More »
VISIBILITY
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TSB #0457
POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT Read More »
SEAT BELTS:FRONT:RETRACTOR
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TSB #042421
SAFETY BELT RETRACTION SPEED. *TT Read More »
STRUCTURE:BODY
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TSB #04251
ALUMINUM CORROSION - SERVICE TIP. *TT Read More »
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TSB #0422
WINDNOISE AND/OR A WATER LEAK FROM THE SLIDING BACK GLASS AREA. *TT Read More »
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TSB #03235
BED EXTENDER COMPONENT REPLACEMENT SERVICE TIP. *TT Read More »
STRUCTURE:BODY:DOOR
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TSB #16318
RUNNING CHANGE - DOOR TRIM PANEL WHITE PUDDLE LAMP DISCONTINUED. *TT Read More »
LATCHES/LOCKS/LINKAGES:TAILGATE:LATCH
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TSB #16835
TAILGATE LOCKING BY ITSELF WHEN SLAMMED SHUT OR WHEN THE VEHICLE IS BEING DRIVEN OVER ROUGH ROADS. *TT Read More »
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TSB #16602
LOCKING TAILGATE LOCKS ITSELF. *TT Read More »
VEHICLE SPEED CONTROL
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TSB #03183
DEDICATED COMPRESSED NATURAL GAS (CNG) ROUGH IDLE OR NO START WHEN COLD VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY. *TT Read More »
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TSB #16818
THROTTLE CONTROL SPLASH SHIELD INSTALLATION REQUIREMENTS. *TT Read More »
WHEELS:LUGS/NUTS/BOLTS/STUDS
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TSB #99263
CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP. *TT Read More »
INTERIOR LIGHTING
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TSB #16477
GLOVE BOX OR ASH-CUP LAMPS NO LONGER INCLUDED. *TT Read More »
EQUIPMENT
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TSB #TSB-14-0164
FORD/LINCOLN: SAFETY RECALL REGARDING HIGH CORROSION AREAS FOR OPERATING, FOR AN EXTENDED TIME, VEHICLES WHERE BOTH OR ONE STRAP OF FUEL TANK CAN FRACTURE, AFTER CONTACTING GROUND. Read More »
EQUIPMENT:ELECTRICAL
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TSB #17257
UNSATISFACTORY REMOTE KEYLESS ENTRY RANGE PERFORMANCE. *TT Read More »
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
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TSB #17656
CD OR CD6 RADIO OVERHEATING. *TT Read More »
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TSB #16462
SOME VEHICLES EQUIPPED WITH KENWOOD RADIO, WILL NOT HAVE THE RADIO FACEPLATE WHEN DELIVERED FROM THE PLANT. *TT Read More »
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TSB #16185
EQUIPPED WITH 100I DUAL MEDIA RADIO - SPEED ADJUST VOLUME FUNCTION NOT SUPPORTED. *MJ OWNER GUIDE UPDATE. *TT Read More »
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TSB #16308
VARIOUS 2003 VEHICLES EQUIPPED WITH PREMIUM CD-6 RADIOS - CD-6 SHUFFLE FEATURE BETWEEN DISCS NOT AVAILABLE. *TT Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #17306
AIR CONDITIONER CONDENSATE LEAK ON PASSENGER FLOOR. *TT Read More »
UNKNOWN OR OTHER
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TSB #16299
THE INTERIOR LOCK ROD CAP COLOR CHANGED TO EBONY REGARDLESS OF INTERIOR TRIM PANEL COLOR. *TT Read More »
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