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10.0

really awful
Crashes / Fires:
3 / 3
Injuries / Deaths:
8 / 0
Average Mileage:
27,657 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2016 Ford Explorer engine problems

engine problem

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2016 Ford Explorer Owner Comments (Page 4 of 18)

« Read the previous 20 complaints

problem #299

Mar 102023

Explorer

  • miles

A D V E R T I S E M E N T S

My Ford Explorer was idling roughly and unsafely hesitating in traffic. The check engine light came on. I had to drive it to the Ford Dealership to be evaluated. On the way to Bill Collins Ford in Louisville KY, my vehicle hesitated in traffic several times, and I feared that I would be hit by other vehicles. I was informed that it had a catastrophic engine failure. The head gasket was blown. The service manager informed me that replacing the head gasket would not resolve the issue due to the DESIGN FLAW with the engine. This design flaw that is inherent to this engine family has caused vehicles to unsafely hesitate in traffic and catch fire. There are currently no engines available due to the number of engines that are failing. My vehicle cannot be repaired at this time.

- Shepherdsville, KY, USA

problem #298

Mar 082023

Explorer

  • miles
This is a known issue with the 2018 Explorer. A warning came on the dash with a wrench that says, see manual along with the airbag light. The vehicle lost all power, went into a safe mode and would only idle rough. The shop diagnosed this as a known issue with the throttle body malfunctioning. I called Ford and although there was a min extension done to the warranties for this car, it expired. This needs to be recalled. Had this of happened at interstate speed, myself and my entire family could have been severely injured or killed.

- Johnston, IA, USA

problem #297

Feb 172023

Explorer

  • miles
The water pump is located inside the motor to repair is over $3,000 just to simply change a water pump a leaking water pump will lead to a motor lock up from what could of been a $100 do it your self job turns into a $3000 job for a dealership or locked up motor and motor replacement or a crash

- Barrackville , WV, USA

problem #296

Jun 102022

Explorer

  • miles

A D V E R T I S E M E N T S

My touch screen isn-??t working properly and I have brand new converters in there is smoke coming out of my tail pipes, also I have to jump my vehicle every time I want to go somewhere.

- Castro Valley, CA, USA

problem #295

Feb 222023

Explorer

  • 75,000 miles
The contact owns a 2016 Ford Explorer. The contact stated that when the vehicle was taken to an independent mechanic for a routine oil change, he was made aware that there was coolant intrusion into the engine, and that the water pump, head gasket, and timing belt needed to be replaced. No warning lights were illuminated. The contact was advised to have the repairs completed at a local dealer. The contact made a local dealer aware of the failure; however, the vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 75,000.

- Lafayette, CO, USA

problem #294

Feb 122023

Explorer

  • miles
The contact owns a 2016 Ford Explorer. The contact stated that after starting the vehicle, the check engine warning light was illuminated. The contact used an ODB scanner and retrieved a fault code for a misfire in cylinder #1. The vehicle was taken to an independent mechanic, where it was diagnosed that there was coolant intrusion into the cylinder. The mechanic stated that either the engine or gasket needed to be replaced, and the contact was advised to have further diagnosis and repairs completed at a local dealer. The vehicle was not yet repaired. The manufacturer was made aware of the failure and advised to file a complaint with the NHTSA Hotline. The failure mileage was unknown.

- Truckee, CA, USA

problem #293

Feb 192023

Explorer

  • 84,000 miles

A D V E R T I S E M E N T S

The contact owns a 2016 Ford Explorer. The contact stated that while driving at approximately 20 MPH, a loud noise was heard coming from the engine compartment, and the vehicle then lost motive power while coming to a stop at a stop signal. The vehicle was able to restart; however, the failure reoccurred shortly afterwards, and the vehicle was unable to be restarted. No warning lights were illuminated. The vehicle was towed to an independent mechanic, where it was diagnosed that the engine needed to be replaced; however, the part to do the repair was on backorder. The vehicle remained with the independent mechanic awaiting the parts for the repair. The manufacturer was not made aware of the failure. The approximate failure mileage was 84,000.

- Essex, MD, USA

problem #292

Jan 212023

Explorer

  • miles
The heater stopped working but it seemed a benign problem-- until we had someone look at it. It was apparently leaking coolant due to a faulty design and water pump failure, and the mechanic told us the engine could have just seized up on the freeway putting us in danger. Ultimately cost over 3000$ and nearly 2 weeks to repair

- Oak Creek, WI, USA

problem #291

Jan 022023

Explorer

  • 117,658 miles
Water pump, leaking coolant, ticking engine

- Youngstown , OH, USA

problem #290

Oct 012022

Explorer

  • miles
2016 Ford Explorer. Wife was sitting in running vehicle, in line waiting to pick up our kids from school. Warning lights came on and engine sputtered out. Was checked by personal mechanic said coolant was empty but no leaks on ground at school. Said signs of past leakage. I filled with antifreeze and it ran fine with no visible leaks. @ months later i noticed reservoir low. Brought to ford for the luggage rack recall and had them check coolant issue and do oil change. Water Pump. We had only owned the car for six months. How many thousands of people need to have issues with the water pump failing before we get any help. For god sakes its becoming a meme. Ok another couple thousand after i just had the water pump on my lacrosse replaced. Kids can go without food again. At least we weren't traveling down the turnpike at 70 mph when it happened.

- Williamstown, NJ, USA

problem #289

Jan 252023

Explorer

  • miles

A D V E R T I S E M E N T S

The water pump failed and dumped coolant into the oil and seized the engin

- Ashland, OH, USA

problem #288

Feb 082023

Explorer

  • miles
2nd failed/leaking water pump since purchasing the vehicle. The water pump was replaced on 9/30/20 at 121,948 and now at less than 100,000 additional miles on 2/9/23 (210,826) the water pump is leaking again. $3000+ is an expensive repair for a $154 part.

- Orlando, FL, USA

problem #287

Jan 202023

Explorer

  • miles
Purchased vehicle used in November 2022 that had been inspected by the dealer i bought it from. On January 20, 2022 I had routine and recommended service completed, along with multi-point inspection at local Ford dealer. All components tested ok and was told vehicle is in good condition. One of the recommended services I had performed was a coolant flush due to mileage of 105,500. I drove home approx. 18 miles from where I had it serviced. I did not notice a leak when i picked it up because the vehicle was brought out too me from the service bay and i got in the driver's seat and drove off. I didn't notice anything wrong until the next day (Saturday) when i noticed an oily spot on my driveway. I thought during the oil and filter change the day before that oil had spilled on the frame and had dripped down on the driveway while parked. I drove approx 5 miles to pick up pizza and back home. When i arrived back home there was a fast drip of coolant dripping under the vehicle. I sent video to service department, and even though it was a Saturday evening one of the Service Reps called me back. He said they'd come pick up the vehicle if needed, and it was probably just a loose fitting or hose. From Saturday afternoon until Monday morning the vehicle sat unused due to the leak. I drove the vehicle back to Ford Service on Monday morning and dropped off first thing. It did not overhead on the drive, but it was still leaking fluid when i parked it in the service lane. I was called around noon and told the water pump failed, in no part due to the coolant flush of course, and would have to be replaced at a cost of approx. $2,200 due to the engine having to be dropped to access. I had just spent $555 in routine and recommended service so this was an inconvenience to say the least. Was told by service that these water pumps usually fail around 150,000 miles and due to location the engine has to be dropped to repair the water pump causing huge labor charges.

- Scottsboro, AL, USA

problem #286

Dec 282022

Explorer

  • miles
Water pump failed at 80,000 miles and cause the car to stall mid intersection putting out life at risk. This is a known issue that should be recalled. Not to mention the repair is $4,000-$6,000 mostly labor to fix. Whole motor has to be taken out to replace the water pump.

- Sandy Springs, GA, USA

problem #285

Jul 212022

Explorer

  • miles
Out of nowhere, my engine starting running hot and did not give me any warning. I had to take it to a local repair shop, where they stated that the air compressor quit working and blew the head gasket, resulting in a purchase of a new air compressor and a used engine. I have two daughters and our safety was put at risk because I had no indication that anything was low, I check the gauges all the time and nothing ever showed low. My car got really hot and when it was basically too late, a light came on to tell me that my car was hot. There were not messages or anything that came up prior to that. The problem has already been corrected, out of my own pocket. I can send in any paperwork needed to confirm there was a problem. The vehicle was not inspected by the manufacturer, police or insurance representative. The Ford Dealership would not be able to look at it until 3 to 4 weeks after it happening and I needed it seen right then.

- Bainbridge, GA, USA

problem #284

Nov 032022

Explorer

  • miles
The water pump has failed causing me to breakdown going down the road. The car has less than 100k miles and did not alert me to any kind of mechanical issue before hand.

- Ararat, NC, USA

problem #283

Nov 222022

Explorer

  • miles
Water pump failed.

- Chester, VA, USA

problem #282

Oct 232022

Explorer

  • miles
Unknown system or components, smells like propane or exhaust odors inside the cab. Mostly when driving slow or at a full stop. It is a police interceptor suv with 65k miles. No warning lights or other symptoms appeared prior to odor. Odor gives me a headache/nausea.

- Wheat Ridge , CO, USA

problem #281

Apr 032022

Explorer

  • 82,700 miles
The contact owns a 2016 Ford Explorer. The contact stated while driving 50 MPH, the check engine warning light illuminated, and the vehicle intermittently started shuddering. The contact veered to the side of the road. The contact was able to drive the vehicle to the dealer at lower speeds. The vehicle was taken to the dealer where unknown repairs were completed; however, several weeks later, the contact noticed an abnormally strong burning odor inside the vehicle while driving. Additionally, the contact stated that upon parking the vehicle, she noticed that there was oil leaking onto the ground. The vehicle was taken back to the dealer where the rear main seal was replaced; however, the failure persisted. The vehicle was taken back to the dealer where the rear main seal was replaced a second time; however, the failure persisted. The vehicle was taken back to the dealer who contacted the manufacturer for assistance. The manufacturer sent out a field technician who diagnosed that the crankshaft had failed, and the small block or engine needed to be replaced. The vehicle was not repaired. The contact followed up with the manufacturer who informed her that they could not assist as the vehicle was out of warranty. The failure mileage was approximately 82,700.

- Springfield, TN, USA

problem #280

Oct 202022

Explorer

  • miles
It has a known problem of that the water pump leaks into engine and causes engine failure. It's all over the google. Today, car dealer called me and told me, I would be better replace the water pump before it fails. It is not failed yet, but they said they saw the symptom, which will cause fatality if I don't change it. And it will cost me not to die from that design failure. Is this not a matter for a car manufacturer to cover by recalling it? When I searched on google, there is a law suit going on, and many many forum of people who's having the exact same issue with multiple ford and lincoln model. Please help people on this matter...

- West Bloomfield, MI, USA

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