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2004 Ford Explorer
Fuel System Problems
CarComplaints.com Notes: The 2004 Ford Explorer one of our worst vehicles on record. "Avoid like the plague" is putting it lightly.
The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.
Another common problem for the 2002-2005 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.
Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.
2004 Ford Explorer Fuel System Problems
Click on a problem below to read more.
- Can't Fuel Up Without Pump Shutting Off
- Fuel Pump Died
- Fuel Rail Sensor Failed
- Check Engine Light Comes On
- Fuel Odor In Cabin
- NHTSA: Fuel System, Gasoline
- NHTSA: Fuel/Propulsion System
- NHTSA: Fuel System, Other: Storage: Fuel Gauge System
- NHTSA: Fuel System, Gasoline: Delivery
- NHTSA: Fuel System, Gasoline: Delivery: Fuel Pump
- NHTSA: Fuel System, Other
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Check out our Ford Explorer overview to see the most problematic years, worst problems and most recently reported complaints with the Explorer.