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2004 Ford Explorer
Fuel System Problems
CarComplaints.com Notes: The 2004 Ford Explorer one of our worst vehicles on record. "Avoid like the plague" is putting it lightly.
The 2002-2005 Explorer has a very well-established record of expensive transmission failure at under 100k miles. The Explorer has an enclosed transmission which is typically replaced with a rebuilt transmission at a cost of almost $3,000.
Another common problem for the 2002-2005 Explorer is wheel bearing failure at around 90k miles, with a typical repair bill of $500 to $1000 depending on how many wheel bearings failed.
Adding insult to injury, the 2002-2005 Explorer also has a massive problem with the rear panel cracking. While it's a minor annoyance compared to transmission failure, ironically the crack usually goes right through the Ford logo.
2004 Ford Explorer Fuel System Problems
Click on a problem below to read more.
- Can't Fuel Up Without Pump Shutting Off
- Fuel Pump Died
- Fuel Rail Sensor Failed
- Check Engine Light Comes On
- Fuel Odor In Cabin
- NHTSA: Fuel System, Gasoline
- NHTSA: Fuel/Propulsion System
- NHTSA: Fuel System, Other: Storage: Fuel Gauge System
- NHTSA: Fuel System, Gasoline: Delivery
- NHTSA: Fuel System, Gasoline: Delivery: Fuel Pump
- NHTSA: Fuel System, Other
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Compare Ford Explorer Model Years
Curious how the 2004 Explorer compares to other years?
Check out our Ford Explorer overview to see the most problematic years, worst problems and most recently reported complaints with the Explorer.