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2005 Ford Expedition
92 Technical Service Bulletins (TSBs)
TSB List for the 2005 Ford Expedition
Technical Service Bulletins (TSBs) for the 2005 Expedition are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #031207
STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT Read More »
SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM
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TSB #061510
AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB Read More »
SUSPENSION:REAR
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TSB #050618
REAR AXLE NOISE REPAIR. *SC Read More »
SERVICE BRAKES, HYDRAULIC
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TSB #0514
BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT Read More »
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TSB #06317
BRAKE SHUDDER. *TT Read More »
SERVICE BRAKES, HYDRAULIC:POWER ASSIST
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TSB #052621
UNINTENDED BRAKE ASSIST. *TT Read More »
ENGINE (PWS)
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TSB #SSM 47331
Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. Read More »
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #TSB-14-0114
LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE. 2004-2013 F-150, F-250, F-350, EXPEDITION, MARK LT, NAVIGATOR. Read More »
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TSB #TSB-12-8-1
FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. Read More »
ENGINE AND ENGINE COOLING
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #041601
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »
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TSB #04221
MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING. *EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT Read More »
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TSB #18512
INTERMITTENT CONCERNS OF MIL ON WITH VARIOUS DTCS HARD START LONG CRANK RUNS ROUGH AND OR NO CRANK. *EH OASIS APRIL 2005. *TT Read More »
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TSB #18470
CRANK NO START LONG CRANK OR ERRATIC CRANK. *EH Read More »
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TSB #18343
REDUCTION IN POWER 4000-4500 RPM DURING WOT WHEN ENGINE IS COLD. *EH Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
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TSB #05255
5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT Read More »
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TSB #05415
LACK OF POWER ON ACCELERATION - MAY ALSO BE DESCRIBED AS TRANSMISSION SLIPPING, LACK OF UPSHIFT OR A HESITATION - VEHICLES BUILT 1/20/2005 - 5.4L 3-VALVE ENGINE. *TT Read More »
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TSB #05134
HARD START/LONG CRANK, ROUGH IDLE, ENGINE IDLE MISFIRE-MIL-DTCS P0300 THROUGH P0308, P0171, P0172, P0174, P0175, P0316, P2195, P2196, P2197, P2198. *SC Read More »
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TSB #05132
DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE. *SC Read More »
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TSB #051015
5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT Read More »
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TSB #031404
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »
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TSB #061912
DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349. ARE FOUND. *KB Read More »
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TSB #06152
SPARK PLUG REMOVAL INSTRUCTIONS - 5.4 3V. *KB Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
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TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
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TSB #07M08
FORD\LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5. Read More »
POWER TRAIN
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TSB #TSB 22-2219
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
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TSB #18711
A CLUNK/THUMP NOISE FROM THE REAR WHEN THE TRANSMISSION IS ENGAGED OR SHIFTED, DURING A CHANGE IN VEHICLE DIRECTION OR ON ACCELERATION. *TT Read More »
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TSB #05161
CLUNK/GRIND/THUMP NOISE FROM REAR OF VEHICLE WHEN TRANSMISSION IS SHIFTED - VEHICLES BUILT BEFORE 6/13/2005. *TT Read More »
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TSB #18439
TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #06227
UN-COMMANDED TCC APPLY ON THE 1-2 SHIFT CAUSING PERCEPTION OF HESITATION AND/OR LACK OF POWER DURING SHIFT. *KB Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #TSB-09-19-12
FORD: SOME HYBRID VEHICLES MAY EXHIBIT AN INTERMITTENT RED TRIANGLE ON AND STOP SAFELY NOW MESSAGE DISPLAYED ON THE MESSAGE CENTER, ACCOMPANIED BY A SUDDEN RPM LOSS/NO START WITH A DIAGNOSTIC TROUBLE CODE (DTC) P1A0C. Read More »
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TSB #042107
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
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TSB #18815
A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #06216
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT Read More »
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TSB #18478
AXLE SEAL LEAKS. *EH Read More »
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TSB #05618
REAR AXLE NOISE REPAIR. *TT Read More »
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TSB #18466
AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH Read More »
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TSB #18423
AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH Read More »
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT
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TSB #TSB-08-19-3
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
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TSB #TSB-08-19-3
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »
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TSB #04105
AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT Read More »
ELECTRICAL SYSTEM
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TSB #TSB 20-2307
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
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TSB #SSM 46542
When ordering a 2005 to 2008 remanufactured 5.4L 3v or 6.8L 3v engine, spark plug boots may be provided in the packaging. Replace all black spark plug boots from the original engine with the 'brown' spark plug boots, as provided. Read More »
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TSB #18998
VARIOUS ELECTRICAL CONCERNS - 3 BLOCK AUXILIARY RELAY BOX 1 CHAFING - SERVICE TIP. *TT Read More »
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TSB #052317
DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V. *TT Read More »
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TSB #18172
REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT Read More »
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
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TSB #TSB-12-8-1
FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. Read More »
ELECTRICAL SYSTEM:STARTER ASSEMBLY
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TSB #18390
DELAYED CRANKING WHEN KEY IS TURNED TO START. *TT Read More »
ELECTRICAL SYSTEM:WIRING
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TSB #04147
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS. *TT Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
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TSB #18327
POWERFOLD MIRRORS APPEAR LOOSE OR WILL NOT LOCK IN PLACE. *EH Read More »
VISIBILITY:REAR WINDOW WIPER/WASHER
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TSB #05198
REAR WINDOW WIPER INOPERATIVE. *TT Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW
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TSB #04189
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
SEAT BELTS:FRONT:RETRACTOR
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TSB #042421
SAFETY BELT RETRACTION SPEED. *TT Read More »
SEAT BELTS:FRONT:WARNING LIGHT/DEVICES
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TSB #0542
INABILITY TO DISABLE THE SUPPLEMENTAL SAFETY BELT WARNING CHIME (BELTMINDER). *TT Read More »
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TSB #18365
CAN NOT DISABLE BELTMINDER USING THE PROCEDURE LISTED IN SERVICE MANUAL OR OWNER GUIDE. *TT Read More »
STRUCTURE
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TSB #SSM 51536
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. Read More »
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TSB #TSB 20-2233
This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint ... Read More »
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TSB #TSB 19-2026
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Read More »
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TSB #TSB 19-2026
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Read More »
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TSB #042616
WELD BONDING PROCEDURE. *TT Read More »
STRUCTURE:FRAME AND MEMBERS
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TSB #051610
CLUNK/GRIND/THUMP NOISE - FRAME REPAIR PROCEDURE. *TT Read More »
TIRES
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TSB #0637
LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT Read More »
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TSB #18451
TIRE PRESSURE MONITOR SYSTEM. *EH Read More »
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TSB #052624
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT Read More »
WHEELS
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TSB #TSB 20-2307
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
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TSB #052624
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT Read More »
SEATS
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TSB #18419
CLIMATE CONTROLLED SEAT HEATING INOPERATIVE. *EH Read More »
SEATS:FRONT ASSEMBLY:POWER ADJUST
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TSB #0594
DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT Read More »
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
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TSB #0584
CLIMATE CONTROL SEAT HEAT FUNCTION INOPERATIVE - VEHICLES BUILT PRIOR TO 3/24/2005. *TT Read More »
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TSB #18374
CLIMATE CONTROLLED SEAT HEATING INOPERATIVE. *TT Read More »
BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
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TSB #05419
FALSE PARKING AID WARNINGS. *TT Read More »
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TSB #04262
FALSE PARKING AID WARNINGS. *TT UPDATE. *TT Read More »
EQUIPMENT
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TSB #TSB 20-2307
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
-
TSB #TSB 19-2026
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Read More »
-
TSB #SSM 47331
Various vehicles equipped with a 4.6L, 5.4L, 6.8L modular 3 valve engine built on or before 8-Jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. Read More »
EQUIPMENT:APPLIANCE:AIR CONDITIONER
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TSB #05411
NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT Read More »
Browse Other Expedition Years
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