Print this page

TSB List for the 2005 Ford Expedition

Technical Service Bulletins (TSBs) for the 2005 Expedition are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

  • STEERING
  • SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM
  • SUSPENSION:REAR
  • SERVICE BRAKES, HYDRAULIC
  • SERVICE BRAKES, HYDRAULIC:POWER ASSIST
  • ENGINE (PWS)
  • ENGINE AND ENGINE COOLING
  • ENGINE AND ENGINE COOLING:ENGINE
  • FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
  • POWER TRAIN
  • POWER TRAIN:AUTOMATIC TRANSMISSION
  • POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
  • POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
  • POWER TRAIN:AXLE ASSEMBLY
  • POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT
  • POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
  • ELECTRICAL SYSTEM
  • ELECTRICAL SYSTEM:12V/24V/48V BATTERY
  • ELECTRICAL SYSTEM:STARTER ASSEMBLY
  • ELECTRICAL SYSTEM:WIRING
  • VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
  • VISIBILITY:REAR WINDOW WIPER/WASHER
  • VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW
  • SEAT BELTS:FRONT:RETRACTOR
  • SEAT BELTS:FRONT:WARNING LIGHT/DEVICES
  • STRUCTURE
  • STRUCTURE:FRAME AND MEMBERS
  • TIRES
  • WHEELS
  • SEATS
  • SEATS:FRONT ASSEMBLY:POWER ADJUST
  • SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
  • BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
  • EQUIPMENT:APPLIANCE:AIR CONDITIONER
  • STEERING

    • TSB #031207

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017888

      STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT Read More »

    SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM

    • TSB #061510

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10021072

      AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB Read More »

    SUSPENSION:REAR

    SERVICE BRAKES, HYDRAULIC

    • TSB #0514

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10013301

      BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT Read More »

    • TSB #06317

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10020132

      BRAKE SHUDDER. *TT Read More »

    SERVICE BRAKES, HYDRAULIC:POWER ASSIST

    ENGINE (PWS)

    • TSB #TSB-14-0114

      Date Announced:
      MAY 30, 2014
      NHTSA ID:
      #10056148

      LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE. 2004-2013 F-150, F-250, F-350, EXPEDITION, MARK LT, NAVIGATOR. Read More »

    • TSB #TSB-12-8-1

      Date Announced:
      AUG 01, 2012
      NHTSA ID:
      #10048099

      FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. Read More »

    ENGINE AND ENGINE COOLING

    • TSB #041601

      Date Announced:
      NOV 14, 2005
      NHTSA ID:
      #10018745

      WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »

    • TSB #04221

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10013393

      MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING. *EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT Read More »

    • TSB #18512

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10014701

      INTERMITTENT CONCERNS OF MIL ON WITH VARIOUS DTCS HARD START LONG CRANK RUNS ROUGH AND OR NO CRANK. *EH OASIS APRIL 2005. *TT Read More »

    • TSB #18470

      Date Announced:
      MAR 01, 2005
      NHTSA ID:
      #10014661

      CRANK NO START LONG CRANK OR ERRATIC CRANK. *EH Read More »

    • TSB #18343

      Date Announced:
      DEC 01, 2004
      NHTSA ID:
      #10014609

      REDUCTION IN POWER 4000-4500 RPM DURING WOT WHEN ENGINE IS COLD. *EH Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #05255

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019383

      5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT Read More »

    • TSB #05415

      Date Announced:
      MAR 07, 2005
      NHTSA ID:
      #10014662

      LACK OF POWER ON ACCELERATION - MAY ALSO BE DESCRIBED AS TRANSMISSION SLIPPING, LACK OF UPSHIFT OR A HESITATION - VEHICLES BUILT 1/20/2005 - 5.4L 3-VALVE ENGINE. *TT Read More »

    • TSB #05134

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10016795

      HARD START/LONG CRANK, ROUGH IDLE, ENGINE IDLE MISFIRE-MIL-DTCS P0300 THROUGH P0308, P0171, P0172, P0174, P0175, P0316, P2195, P2196, P2197, P2198. *SC Read More »

    • TSB #05132

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10016845

      DIAGNOSTIC TROUBLE CODE (DTC) P0340 AND OR P0344-5.4 3V ENGINE. *SC Read More »

    • TSB #051015

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10018935

      5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT Read More »

    • TSB #031404

      Date Announced:
      AUG 23, 2004
      NHTSA ID:
      #10011162

      ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »

    • TSB #061912

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10020792

      DIAGNOSTIC TROUBLE CODES (DTC) P0340, P0344, P0345, P0349. ARE FOUND. *KB Read More »

    • TSB #06152

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10021048

      SPARK PLUG REMOVAL INSTRUCTIONS - 5.4 3V. *KB Read More »

    FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

    • TSB #07M08

      Date Announced:
      AUG 01, 2008
      NHTSA ID:
      #10024141

      FORD\LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5. Read More »

    POWER TRAIN

    • TSB #18711

      Date Announced:
      JUL 01, 2005
      NHTSA ID:
      #10017859

      A CLUNK/THUMP NOISE FROM THE REAR WHEN THE TRANSMISSION IS ENGAGED OR SHIFTED, DURING A CHANGE IN VEHICLE DIRECTION OR ON ACCELERATION. *TT Read More »

    • TSB #05161

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10017926

      CLUNK/GRIND/THUMP NOISE FROM REAR OF VEHICLE WHEN TRANSMISSION IS SHIFTED - VEHICLES BUILT BEFORE 6/13/2005. *TT Read More »

    • TSB #18439

      Date Announced:
      FEB 01, 2005
      NHTSA ID:
      #10012977

      TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #06227

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10020676

      UN-COMMANDED TCC APPLY ON THE 1-2 SHIFT CAUSING PERCEPTION OF HESITATION AND/OR LACK OF POWER DURING SHIFT. *KB Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

    • TSB #TSB-09-19-12

      Date Announced:
      APR 01, 2010
      NHTSA ID:
      #10032614

      FORD: SOME HYBRID VEHICLES MAY EXHIBIT AN INTERMITTENT RED TRIANGLE ON AND STOP SAFELY NOW MESSAGE DISPLAYED ON THE MESSAGE CENTER, ACCOMPANIED BY A SUDDEN RPM LOSS/NO START WITH A DIAGNOSTIC TROUBLE CODE (DTC) P1A0C. Read More »

    • TSB #042107

      Date Announced:
      DEC 13, 2004
      NHTSA ID:
      #10014086

      GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »

    POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

    • TSB #18815

      Date Announced:
      SEP 01, 2005
      NHTSA ID:
      #10018069

      A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT Read More »

    POWER TRAIN:AXLE ASSEMBLY

    • TSB #06216

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10014100

      LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT Read More »

    • TSB #18478

      Date Announced:
      MAY 01, 2005
      NHTSA ID:
      #10014668

      AXLE SEAL LEAKS. *EH Read More »

    • TSB #05618

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017892

      REAR AXLE NOISE REPAIR. *TT Read More »

    • TSB #18466

      Date Announced:
      MAR 01, 2005
      NHTSA ID:
      #10014659

      AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH Read More »

    • TSB #18423

      Date Announced:
      FEB 01, 2005
      NHTSA ID:
      #10012959

      AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH Read More »

    POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

    • TSB #TSB-08-19-3

      Date Announced:
      MAY 01, 2009
      NHTSA ID:
      #10028736

      FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »

    POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL

    • TSB #TSB-08-19-3

      Date Announced:
      MAY 01, 2009
      NHTSA ID:
      #10028736

      FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »

    • TSB #04105

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10008994

      AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT Read More »

    ELECTRICAL SYSTEM

    • TSB #18998

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019064

      VARIOUS ELECTRICAL CONCERNS - 3 BLOCK AUXILIARY RELAY BOX 1 CHAFING - SERVICE TIP. *TT Read More »

    • TSB #052317

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019378

      DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V. *TT Read More »

    • TSB #18172

      Date Announced:
      SEP 01, 2004
      NHTSA ID:
      #10011343

      REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT Read More »

    ELECTRICAL SYSTEM:12V/24V/48V BATTERY

    • TSB #TSB-12-8-1

      Date Announced:
      AUG 01, 2012
      NHTSA ID:
      #10048099

      FORD/LINCOLN/MERCURY: MAY HAVE SLUDGE BUILDUP IN THROTTLE BODY LEADING TO LESS AIRFLOW OR ENGINE IDLING RPM FLUCTUATION AND HARD STARTS OR BATTERY DISCONNECT OR DEAD BATTERY AFTER KEEP ALIVE MEMORY (KAM) CLEAR. Read More »

    ELECTRICAL SYSTEM:STARTER ASSEMBLY

    • TSB #18390

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10013325

      DELAYED CRANKING WHEN KEY IS TURNED TO START. *TT Read More »

    ELECTRICAL SYSTEM:WIRING

    • TSB #04147

      Date Announced:
      JUN 01, 2005
      NHTSA ID:
      #10017923

      SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS. *TT Read More »

    VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR

    • TSB #18327

      Date Announced:
      DEC 01, 2004
      NHTSA ID:
      #10014600

      POWERFOLD MIRRORS APPEAR LOOSE OR WILL NOT LOCK IN PLACE. *EH Read More »

    VISIBILITY:REAR WINDOW WIPER/WASHER

    VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW

    • TSB #04189

      Date Announced:
      DEC 13, 2004
      NHTSA ID:
      #10014062

      REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »

    SEAT BELTS:FRONT:RETRACTOR

    SEAT BELTS:FRONT:WARNING LIGHT/DEVICES

    • TSB #0542

      Date Announced:
      MAR 07, 2005
      NHTSA ID:
      #10014642

      INABILITY TO DISABLE THE SUPPLEMENTAL SAFETY BELT WARNING CHIME (BELTMINDER). *TT Read More »

    • TSB #18365

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10013309

      CAN NOT DISABLE BELTMINDER USING THE PROCEDURE LISTED IN SERVICE MANUAL OR OWNER GUIDE. *TT Read More »

    STRUCTURE

    STRUCTURE:FRAME AND MEMBERS

    • TSB #051610

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10017924

      CLUNK/GRIND/THUMP NOISE - FRAME REPAIR PROCEDURE. *TT Read More »

    TIRES

    • TSB #0637

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019384

      LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT Read More »

    • TSB #18451

      Date Announced:
      MAR 01, 2005
      NHTSA ID:
      #10014639

      TIRE PRESSURE MONITOR SYSTEM. *EH Read More »

    • TSB #052624

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10018938

      VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT Read More »

    WHEELS

    • TSB #052624

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10018938

      VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT Read More »

    SEATS

    • TSB #18419

      Date Announced:
      FEB 01, 2005
      NHTSA ID:
      #10012956

      CLIMATE CONTROLLED SEAT HEATING INOPERATIVE. *EH Read More »

    SEATS:FRONT ASSEMBLY:POWER ADJUST

    • TSB #0594

      Date Announced:
      OCT 07, 2005
      NHTSA ID:
      #10018052

      DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT Read More »

    SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

    • TSB #0584

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10017920

      CLIMATE CONTROL SEAT HEAT FUNCTION INOPERATIVE - VEHICLES BUILT PRIOR TO 3/24/2005. *TT Read More »

    • TSB #18374

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10013314

      CLIMATE CONTROLLED SEAT HEATING INOPERATIVE. *TT Read More »

    BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT

    EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • TSB #05411

      Date Announced:
      MAR 07, 2005
      NHTSA ID:
      #10014654

      NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT Read More »

    Browse Other Expedition Years