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2004 Ford E-250
70 Technical Service Bulletins (TSBs)
TSB List for the 2004 Ford E-250
Technical Service Bulletins (TSBs) for the 2004 E-250 are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #DOR-X8B9R-11
This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Read More »
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TSB #17695
STEERING WHEEL NIBBLE 50-65 MPH. *TT Read More »
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TSB #17211
A BUMP STEER STEERING FEELING, NOTED WHEN THE VEHICLE'S FRONT WHEELS/TIRES CONTACT ROAD SURFACE IRREGULARITIES. *TT Read More »
SUSPENSION
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TSB #05248
VIBRATION/HARSHNESS ABOVE 45 MPH (72 KM/H) AFTER TIRE BALANCE. *TT Read More »
SUSPENSION:FRONT
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TSB #17520
CLUNK FROM FRONT SUSPENSION. *TT Read More »
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY
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TSB #17777
REAR LEAF SPRING NOISE. *TT Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #04N03
CUSTOMER SATISFACTION PROGRAM 04N03. ADDITIONAL WARRANTY COVERAGE FOR ANTI-LOCK BRAKE SYSTEM MODULE. *TT Read More »
SERVICE BRAKES, AIR
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TSB #071110
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ Read More »
ENGINE AND ENGINE COOLING
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TSB #041601
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »
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TSB #05215
BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT Read More »
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TSB #05185
RPM SURGE AT IDLE - AUDIBLE EGR SURGE - LOW POWER/EXHAUST SMOKE/ROUGH IDLE FOLLOWING COLD START - HIGH RPM IN BATTERY CHARGE PROTECTION MODE - DIAGNOSTIC TROUBLE CODE P0488 AND P1334 - 6.0L ENGINE. Read More »
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TSB #051713
COOLANT DEGAS BOTTLE OVERFLOW. *TT Read More »
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TSB #18845
FLUTTER NOISE ON DECELERATION. *TT Read More »
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TSB #18734
DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT Read More »
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TSB #18598
INTERMITTENT CRANK NO START DUE TO AN EGR THROTTLE PLATE THAT IS STUCK CLOSED. THE ENGINE MAY SEEM LIKE IT HAS NO COMPRESSION DUE TO A FASTER THAN NORMAL CRANKING SPEED OF GREATER THAN 200 RPM. Read More »
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TSB #18525
BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT Read More »
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TSB #06213
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #19375
WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB Read More »
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TSB #19247
OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB Read More »
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TSB #052625
MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT Read More »
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TSB #18397
LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT Read More »
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TSB #18362
LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT Read More »
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TSB #031404
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »
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TSB #17597
LOW ENGINE RPM AND/OR OTHER DRIVEABILITY CONCERNS WHEN PERFORMING A LONG DECELERATION IN MANUAL SECOND OR THIRD GEAR. CUT-AWAY/CHASSIS CAB VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE BUILT BEFORE 2/27/2004. Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
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TSB #18694
LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT Read More »
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TSB #18069
LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT Read More »
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TSB #17885
LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT Read More »
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
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TSB #ASI-44404
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. Read More »
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TSB #19728
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB Read More »
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TSB #05139
DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC Read More »
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TSB #03146
ENGINE OIL DILUTED WITH FUEL, RUNS ROUGH AND/OR A LOW POWER CONDITION. *TT Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM
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TSB #052623
COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT Read More »
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TSB #0525
COOLANT LEAK FROM THE FRONT HEATER CORE. VEHICLES BUILT BETWEEN 01/20/2004 AND 05/29/2004. 6.0L ENGINE. *TT Read More »
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TSB #05249
COOLANT DEGAS BOTTLE OVERFLOW. *TT Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
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TSB #17320
BROKEN EXHAUST MANIFOLD STUDS. *TT Read More »
FUEL SYSTEM, GASOLINE
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TSB #19621
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB Read More »
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
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TSB #062318
SLOW FUEL FILL ON VEHICLES WITH A 4.6L OR 5.4L ENGINE AND MID-SHIP FUEL TANK. *KB Read More »
FUEL SYSTEM, OTHER
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TSB #19015
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT Read More »
POWER TRAIN
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TSB #04B24
LOW/REVERSE GEAR SET PINION SHAFT(S) THAT MAY WALK OUT, CAUSING METALLIC PARTICLE CONTAMINATION. CUSTOMER SATISFACTION PROGRAM 04B24. TRANSMISSION REVERSE PLANET REPLACEMENT. *TT SUPPLEMENT #1 AND #2. *TT SUPPLEMENT #3. Read More »
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TSB #042516
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION. *TT Read More »
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TSB #18250
INTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN. OASIS. TO INCLUDE 2005 F-150, E-SERIES AND EXPEDITION. *TT Read More »
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TSB #18051
DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT Read More »
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TSB #17874
DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT Read More »
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TSB #17727
CLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #SSM 51909
When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. Read More »
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TSB #ASI-44534
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. Read More »
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TSB #18822
TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT Read More »
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TSB #18376
A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT Read More »
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TSB #03261
NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
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TSB #042107
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
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TSB #ASI-44404
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. Read More »
POWER TRAIN:DRIVELINE
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TSB #04266
A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP. *TT Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #17905
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT Read More »
ELECTRICAL SYSTEM
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TSB #04194
WATER-IN-FUEL (WIF) LAMP. *TT Read More »
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TSB #0582
DAYTIME RUNNING LIGHTS INOPERATIVE AND A/C NOT COOLING. *TT Read More »
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TSB #04174
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT Read More »
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TSB #18101
INSUFFICIENT CHARGING SYSTEM OUTPUT FOR MODIFIED VEHICLE USE. *TT Read More »
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TSB #18115
VARIOUS DRIVEABILITY CONCERNS SUCH AS HARD START, NO START, HESITATION, RUNS ROUGH, ERRATIC SHIFTS, AND THE MALFUNCTION INDICATOR LAMP ON WITH A VARIETY OF DIAGNOSTIC TROUBLE CODES. WIRING HARNESS CHAFING. Read More »
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TSB #17949
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P2195, P2916, P2197 AND/OR P2198. *TT Read More »
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TSB #17820
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2195 AND/OR P2197. *TT Read More »
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TSB #17733
RESTRAINTS CONTROL MODULE (RCM) CONNECTOR REMOVAL AND INSTALLATION - SERVICE TIP. *TT Read More »
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TSB #17631
AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODES B1866 OR B1935. *TT Read More »
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TSB #03236
DIAGNOSTIC TROUBLE CODES (DTC) B1876, B1880, B1915 AND/OR B1920 AIRBAG ELECTRONIC CRASH SENSOR (ECS) MODULE ON VEHICLES EQUIPPED WITH AFTERMARKET HIGH CURRENT DEVICES. *TT Read More »
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TSB #19082
LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS. *TT Read More »
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
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TSB #19019
LOW BATTERY VOLTAGE - 6.0L DIESEL WITH SINGLE ALTERNATOR. *TT Read More »
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
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TSB #06310
WATER-IN-FUEL (WIF) LAMP ON. *TT Read More »
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TSB #19099
P0404 SERVICE TIP. *TT Read More »
EXTERIOR LIGHTING:HEADLIGHTS
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TSB #19527
HEADLIGHT ADJUSTMENT NEEDED. *KB Read More »
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TSB #18735
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT Read More »
STRUCTURE:BODY
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TSB #0484
CHASSIS COMPONENT TORQUE UPDATE FOR E-COATED FRAMES. *TT Read More »