CarComplaints.com Notes: The second generation Durango was introduced in 2004 and instantly came under fire for, well, catching on fire.

From 2004-2006 electrical overloading in the driver's side instrument panel caused numerous reports of interior fires. The interior infernos became so commonplace that Chrysler eventually issued a recall.

The problems didn't stop there, however. Owners of the recalled vehicles complained about being treated unfairly and given take-it-or-leave-it low ball settlement offers. "They offered me $2000 under NADA retail as a settlement," said one owner, "and have been rude and hostile to deal with." Nothing says awesome service like treating your customers rudely after their cars have already caught on fire.

10.0

really awful
Crashes / Fires:
1 / 1
Injuries / Deaths:
0 / 0
Average Mileage:
66,909 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2005 Dodge Durango body / paint problems

body / paint problem

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2005 Dodge Durango Owner Comments

problem #11

Sep 082022

Durango

  • miles

A D V E R T I S E M E N T S

I almost died, I escaped my car moments before it completely exploded into flames. I was driving down the interstate and it said it was overheating for a couple seconds and then the car went completely dead going 70 miles per hour. My steering wheel locked up so I fought to pull it off the road and stop it, I had a bad feeling so I checked the front of the car but it was inflamed once I got out and my seat was consumed in fire

- Gulfport , MS, USA

problem #10

Jul 292020

Durango

  • 100,000 miles
The gasoline will overflow from the fuel filler pipe and cap and not shut off on its own. This happens when filling the vehicle stationary, with the car off at gas stations. It happens very consistently, regardless of the fill rate of the gas, the style of gasoline dispenser, or location of the gas station. The gasoline will continue to spill out from the fuel neck until someone manually intervenes and turns off the nozzle. There have been 2 recalls issued for this issue with 2005 Dodge Durango's (recall id# 40367, and 27198) however the recall is limited to certain vins, which does not include mine. To be clear, even though my VIN is not included in the recalls, I am experiencing the exact same issue as described in both recalls. The body on that side of the vehicle (directly under the filler cap) has been completely eaten away from the episodes of gasoline pouring out over it.

- Carol Stream, IL, USA

problem #9

Jun 032012

Durango

  • miles
I stopped at the gas station to put gas in my 2005 Durango. When it was full the gas sprayed out all over my leg and boots. When I looked for a recall there was one but not for my VIN. Because of this my finder is rusting out and ever Durango I see the same make as mine has the same rust spot. I don't understand why it isn't part of the recall. The gas overflow and the rust spot.

- Upper Sandusky, OH, USA

problem #8

May 102016

Durango

  • miles

A D V E R T I S E M E N T S

My 05 Dodge Durango, which I am the only owner of, overflows gas while filling up the tank. I was told it is a recall, I called the local dealership to schedule an appointment to fix it, I was treated with absolute disrespect and was told my car was already fixed through the warranty, I assured them I was the only owner and it was never fixed, they again told me it was and they would not pay for it to get fixed again even if it is the same issue that the recall was for. I have had the gas overflow and spray all over me multiple times, including one time while I was holding my infant child. This is not ok and so beyond unsafe!!! it clearly wasn't fixed and I would like it fixed before someone gets hurt! the vehicle was off and parked. I also know multiple people with this same model and theirs do the same thing and all have rust eating through their vehicles on the panel under their gas tanks, was fixing that also in the recall since it is clearly due to the gas overflowing?

- Kalispell, MT, USA

problem #7

Feb 252017

Durango

  • 150,000 miles
I was about to enter a storage facility and was slowly easing my foot off the brake when when the engine revved loudly my SUV lurched forward and accelerated out of my control tore through the storage gate that didn't finish opening totally destroying the facilitiy main gate. The SUV kept accelerating as I was hitting the brake then finally stopped.

- Voorhees, NJ, USA

problem #6

Oct 312015

Durango

  • 190,000 miles
Opened the drivers door after a storm and observed standing water in the drivers side floorboard. Tried to start but the battery was dead. (daily driver w battery @ 1yr old). Placed battery on a charger and was able to start motor. Engine was reving between idle and 1500 RPM rapidly and would not respond to throttle inputs. Instrument cluster lights all on and navigation display was on but not legible. Looked for the source of the water, and it appears to be coming from around the drivers side front pillar area and leaking down the inside kick panel.

- Humble, TX, USA

problem #5

Jul 272015

Durango

  • miles

A D V E R T I S E M E N T S

When fueling my Durango approaching the 90% capacity, gas gushes out of the fuel tank causing fuel spray also additional rust damage on my fender under the fuel door.

- Niantic, CT, USA

problem #4

Feb 202014

Durango 4WD 8-cyl

  • 160,000 miles
When you go to put gas in it the gas wont shut off and I have an inside light that says gas cap even though we have replaced the gas cap and I have rust where the gas has run down the car. Im also having trouble with my gauges in the vehicle and it takes spells that it doesn't want to take gas.

- Prestonsburg, KY, USA

problem #3

Jan 132013

Durango

  • miles
Purchased 2005 Dodge Durango in December 2005 brand new. Had several issues with gas overflowing when filling up vehicle. My vehicle was part of the recall and problem was fixed, but damage was already starting to affect paint on the vehicle right below where you fill the gas tank. The rust just started being more visible than it had been over the last several months. It seems like when it rains the rust is getting worse. Since this problem started occurring, I have noticed several Dodge Durango vehicles with this same problem. It seems like it should have been a recall to fix the paint on the driver side right below where you fill the gas tank, since the overflowing has caused this problem. It is the only spot on the vehicle rusting.

- Latonia, KY, USA

problem #2

Apr 162012

Durango 4WD 8-cyl

  • miles
I just purchased this vehicle used from a certified Chrysler dealership. Before finalizing purchase, the dealership filled the gas tank for us. The sales manager noted that he needed to clean up the side of the vehicle--that the gas pump had overflowed. 2 days later when I went to fill up the tank, I had the same issue--the gas tank overflowed. I have looked this issue up online and it seems there was a recall for only a select set of VIN numbers. According to Chrysler, my vehicle was not a part of the recall. Clearly, my vehicle should have been included. It appears the fix to this issue is to replace the gas tank. Also, it is now clear to me that the 2 small rust bubbles near the gas tank are being caused by gas overflowing every time somebody fills up the vehicle. This is a safety issue and should be fixed by the Chrysler corporation.

- Rochester, MN, USA

problem #1

Jul 242011

Durango 4WD 8-cyl

  • 136,000 miles
We recently purchase a 2005 Dodge Durango V-8 hemi. Within 2 weeks of having it I noticed there was a considerable amount of noise coming from the driver's side door. It sounds as the door isn't closed all the way, but when I goto to re- shut it to make sure it is closed, it still sounds like it is open. Then my 2 year old son had rolled his window down the same time I had and my driver's side door began to shake violently. I literally thought the door would fly off and smack into a another car/ bicyclist on the highway while I was driving! this is a major defect that needs to be corrected right away! from reading other reviews online of the exact same thing happening, it is obvious it is a problem with a lot of these vehicles and I can only hope that Dodge will take it upon themselves to resolve this matter! I am so upset about this situation, I have an infant son and a 2 year old and the thought of being in a wreck or hurting someone else is mind boggling and I cannot understand why if so many people have already complained about this, why it has not been fixed. I hope that Dodge doesn't see this as a minor defect and fixes it before someone gets killed!

- Neotsu, OR, USA

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