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6.5

fairly significant
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
10,738 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2016 Chevrolet Volt fuel system problems

fuel system problem

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2016 Chevrolet Volt Owner Comments (Page 2 of 3)

« Read the previous 20 complaints

problem #27

Apr 242024

Volt

  • miles

A D V E R T I S E M E N T S

The car states the battery will not charge and cannot move the car. I connected it to a code reader with the following codes showing: P1E00 U2618 U2606 U2605 U2617 U2604

- Cumming, GA, USA

problem #26

Mar 212024

Volt

  • miles
GM issued a special coverage warranty for 2016-2018 Chevrolet Volts that had a BECM failure. However, they did not include all of the Volts. We have a 2016 that has a catastrophic BECM failure. The car won't start and the only indicator was the day before it said the vehicle didn't charge. This appears to be the same issue, but Chevrolet did not include our model. We have about 87k miles and are only 3 weeks past the original warranty.

- Winter Garden, FL, USA

problem #25

Nov 112023

Volt

  • miles
The EGR valve failed part way through a long drive between cities while at interstate speeds. This caused the vehicle to produce a warning about reduced propulsion power (as well turn on the check engine light), and it became difficult to maintain speed with the surrounding traffic. I could maintain speed, but only in electric-mode, and my battery didn-??t have enough energy to get me to my destination on that power alone. While in ICE mode (internal combustion engine mode) it would also quickly overheat. I reached my destination by repeatedly swapping between ICE and battery modes, to both extend my vehicle-??s range as well as mitigate overheating. Upon arrival at a dealership, I was informed there-??s a nation-wide shortage of EGR valves for my model of car. Despite escalating the issue with GM/Chevy-??s support staff, they cannot locate an available EGR valve. This shortage has lasted for more than 4 months now and my car remains stuck in a distant city. This part is necessary to operate the vehicle safely, but they have not been producing enough of the part.

- Missouri City, TX, USA

problem #24

Mar 132024

Volt

  • miles

A D V E R T I S E M E N T S

This vehicle has been intermittently displaying shift to park, reduced propulsion and loss of power. Chevrolet will not address its problems utilizing the March 6, 2024 service bulletin that covers this model year despite it exhibiting these dangerous warnings and reduced power and stoppage. Please help!

- West Palm Beach, FL, USA

problem #23

Mar 082024

Volt

  • miles
Chevy has put out a "special coverage" (number XXX) on 2016 to 2018 volts on the BECM issue that is currently being investigated. I need to make the note that upon trying to fulfill this warranty/ special coverage on my 2016 volt, they are finding loopholes to not cover a huge handful of 2016 to 2018 volts that have the exact same BECM issue and components as the volts that are covered. Although I'm not positive, it seems to me that they are not granting special coverage to all volts that have a PZEV warranty in place as it's redundant. However, 75% of us with PZEV warranties are in non CARB states and cannot utilize the warranty. So they are leaving us within this category who have the exact same BECM issues as every other 2016 to 2018 volt out of being eligible for the new coverage, while making it look like they are fixing the entire issue. They are secretly leaving a handful of us dry and without this coverage. Not only that, they are refusing/ unable to give me accurate information as to what vehicles qualify for this warranty if not all 2016 volts which is against the Magnuson-Moss warranty act and illegal on their part. They forced me to pay $2500 for this repair after telling me I would be covered by warranty and obviously would have held my car had I not paid. After telling me it was free. Somebody needs to probe deeper into this and make sure that Chevy is honoring what they claim because it appears to me they are secretly trying to [XXX] a percentage of 16 to 18 volt owners who have the exact same issues and components as the cars that are covered. This is a safety issue as my car died and temporarily stranded me several times before this repair as you guys already know is an issue with the 16 volts that Chevy has refused to acknowledge until recently. Chevy case number reference: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Saint Paul, MN, USA

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problem #22

Feb 252024

Volt

  • miles
I got the -??propulsion power is reduced-?? warning at ~83.5k miles on the odometer, while visiting friends 4 hours from home. Pulled over and called 3 local dealerships and all servicing departments are closed on Sunday so knew there was nothing I could do except try to limp back to my friends house safely and reevaluate. On the 20 minute drive back, the engine cut out on the freeway and the car immediately started slowing down. I coasted to the next freeway exit safely with my hazards on. The scary part was that I had no power after the -??engine unavailable-?? warning popped up since the battery was completely drained already. I was able to get it towed to the closest chevy dealership and leave the keys for them. I am waiting to hear the official diagnosis from the dealership once they take a look. The cause is still unknown but this sounds like a similar series of events for BECM failure.

- Downey, CA, USA

problem #21

Jan 052024

Volt

  • miles

A D V E R T I S E M E N T S

My car will lose all power as I'm driving, switch between gas/ elec and almost stall, it will accelerate when I take my foot OFF the gas, it will lose power on a turn.. it's random. form what I understand it's the BECM and it happened just after 100k miles. I have 105k.

- Oak Park, MI, USA

problem #20

Jul 262023

Volt

  • miles
I picked up my vehicle from Wasler Polar Chevrolet on 7/26/2023 after they claimed to have "repaired" my vehicle. After receiving my vehicle, about 5 miles away from the dealership, my vehicle suddenly quit keeping up with traffic, and lost* power equipment. Brakes, steering and acceleration were all unresponsive. The vehicle almost sent me under a semi-trailer, but I quickly forced the steering wheel to the left and engaged the emergency brake, which successfully stopped the car. The vehicle bricked itself, and had to be towed back to the dealership.

- New Hope, MN, USA

problem #19

Nov 292023

Volt

  • miles
While driving suddenly the battery power died (1/3 battery life left) and the ICE came on reving very high and check engine lights came on and vehicle slowed. Pulled over at first spot I could find and tired to restart the car. Car would not power down or restart the ice motor and the electric drive motors stopped working and vehicle would roll backwards once put into drive. Vehicle had to be towed back to dealership. Car would not power down or reset.

- Woodland Park, CO, USA

problem #18

Oct 042023

Volt

  • miles
Check engine light came on reduced propulsion warning. Took to Chevrolet dealer and they diagnosed EGR value failure while on road trip. Got home Took it to my local dealership and same diagnosed no part available and emissions warranty is good and it is covered but 2 year nationwide backorder by GM. The car only shows 47000 miles without parts I will not be able to use the vehicle after it fails the emissions test for Maryland.

- Fallston, MD, USA

problem #17

Oct 042023

Volt

  • miles

A D V E R T I S E M E N T S

Twice now my vehicle has been affected by an alert that the propulsion system has an issue. Each time the car lost power and I had to immediately get off of the highway or park the vehicle at my home. Currently my car is at a dealership waiting for replacement parts with no ETA. It has been there for 3 months already.

- Catonsville, MD, USA

problem #16

Dec 012023

Volt

  • miles
Driving 72mph down I5 interstate the display notified me with a check engine light with two errors, enigne propulsion reduced and engine overheating. I pulled over to the side of the road and called a tow. This was a very traumatic event. I had my partner and my 2 year old daughter in the car.I just purchased this used vehicle from a Toyota dealer the same day. It has 63k miles on it and still under powertrain warranty. I literally drove the car 45 miles. TOTAL. I have spent more time towing and fixing this car than actually driving it. This is a total lemon. I need a refund from GM and all the pain and suffering that this caused my family.

- Portland, OR, USA

problem #15

Nov 262023

Volt

  • miles
I had BECM failure and the car suddenly stopped in the middle of the road. They need to make this a safety recall.

- Largo, FL, USA

problem #14

Sep 262023

Volt

  • miles
Shift to park issue where suddenly I can't start car. Doesn't register park. Have to fiddle with shifter. Then find on reduced propulsion.

- Rochester, NY, USA

problem #13

Mar 122023

Volt

  • miles
Component: Dealer said its the BECM. Lots of them failing, check any Chevy Volt forum. What happened: Driving on road, battery drive turns off and it switches to gas engine, "reduced propulsion" message pops up, then gas engine quits and 'shift to park' message pops up. No electric motor, no gas engine, coasting, then stuck in road, traffic piling up behind me. After half-hour or so of blocking traffic and me trying to restart the car, electric eventually 'reset' and it worked fine again, so I drove it the several miles home, and the charging system connected fine. Next morning, charging system said it was broken, and car would not start. Towed to dealer. Safety risk: Both battery drive and gas engine turned fully off while traveling on road - no power, and steering/brakes hard to use. Luckily was in slow lane on local road near corner with traffic light, so others were 'prepared' to slow down, avoided my stopped car, and were able to get around. Prior Symptoms: Within the prior week, battery drive switched to gas engine with 'reduced propulsion' popup, but then it switched back to battery drive after stopping and restarting. Several times noticed the 'battery charge' indicator would change color and the estimated mileage remaining would bounce between 0 and 47.

- Raleigh, NC, USA

problem #12

Nov 122022

Volt

  • miles
vehicle suddenly stopped while driving, engine light came on and on board charging system maintenance showed on dash display, I was able to restart it and take to the dealer for diagnosis they said that the BECM needs replacement at the cost of $2500 and that it is common on this vehicle, this issue is a safety problem GM has issued a TBS for this defect recognizing it as an existing defect, this would cause a tragedy if it occurs while driving a on the highway, since the car would loose power and could cause a catastrophic accident. the cost of the repair for a known defective part is unfair to the consumer and should be the manufacturer responsibility to bear the cost for safety.

- Yorba Linda, CA, USA

problem #11

Aug 262022

Volt

  • miles
Got a Check Engine light on Aug 26 2022 driving about 5 minutes out of my house. With that light turned on, the EV showed zero miles range (it was fully charged when I left the house), the ICE engine kicked in but it was running very harsh and when I stepped on the gas peddle, it would not accelerate and can only go about 30 mph. I immediately made a U-turn and returned home for the car is not drivable. Took the Volt to my dealership on Aug 29, 2022 and service manager diagnosed as a BECM failed and now waiting for a replacement, which they said they are not able to find one. This is going on week #7.

- Kent, WA, USA

problem #10

Aug 272022

Volt

  • miles
Received a Reduce Power warning with a check engine light on. OnStar e-mail notification saying there is an issue with Lithium-ion battery and to service the vehicle within 7 days. When this happened I was driving on the street not far from my house and sure enough I was not able to keep up with the speed of the traffic so I turned around and returned home. My battery was fully charged when I left home and when this happened, it showed my battery was depleted and switched to my gas engine but was not able to drive over 40 mph for the gas engine was making a weird sound as if it is not able to run smoothly.

- Kent, WA, USA

problem #9

Aug 172022

Volt

  • miles
My car, without warning, lost power while driving and then flashed an engine light. This happened on a street and I was able to coast to safety, but if it had happened in an intersection I would not have been so lucky. The problem was confirmed by a dealer as a failure of the Battery Energy Control Module, which has been happening to this car with numerous other owners, according to the Volt owner website.

- Graniteville, SC, USA

problem #8

Apr 172022

Volt

  • miles
My Chevy Volt showed an error message and would not allow me to drive in Electric mode. I tried restarting the vehicle a number of times and the gas engine came on, however was exceptionally loud and I read a dash message that the vehicle was available for Low Propulsion power driving. This could be dangerous on any road particularly a highway with traffic. I had my vehicle towed to a Chevy dealer. The technician there diagnosed the vehicle to have a failed Battery Energy Control Module that needed replacement. I did receive a message when attempting to shift my vehicle to "Shift to Park." This rendered my vehicle undrivable requiring restarts. I researched this issue online and have seen this appears to be a widespread issue among Volt owners.

- Chandler, AZ, USA

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