An improperly welded front impact bar may result in the front crash sensors not performing correctly, increasing the risk of injury in a crash.

Structure — Frame And Members

Summary

General Motors, LLC (GM) is recalling certain 2022-2023 Chevrolet Malibu vehicles. The front impact bar, a structural portion of the vehicle frame, may not be properly welded to the front frame rail.

Actions

Dealers will inspect the right-hand and left-hand side of the vehicle's motor rail for an incomplete weld. If the condition is found, the vehicle will be repurchased by GM. Owner notification letters were mailed January 20, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020.

Documents (12)

• Remedy Instructions and TSB
• Defect Notice 573 Report
• Defect Notice 573 Report
• Recall Acknowledgement
• Miscellaneous Document - Frequently Asked Questions (FAQs) for Safety Recall N222380601 Front Impact Bar Partially Welded
• Recall 573 Report - 12/19/22
• Manufacturer Notices(to Dealers,etc) - Message re N222380601 – Safety Recall Front Impact Bar Partially Welded VINs Moved From Stop Delivery Reference N222380600
• Manufacturer Notices to Dealers,etc) - Stop Message re Stop Delivery Order: GM Reference Number N222380600
• Remedy Instructions and TSB
• Manufacturer Notices(to Dealers,etc) - Dealer Message re REVISION: N222380601-01 – Safety Recall Front Impact Bar Partially Welded Customer Letter Added
• Miscellaneous Document - Frequently Asked Questions (FAQs) for Safety Recall N222380601 Front Impact Bar Partially Welded
• ISSUED Owner Notification Letter(Part 577)

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