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4.1

definitely annoying
Crashes / Fires:
0 / 0
Injuries / Deaths:
0 / 0
Average Mileage:
29,210 miles

About These NHTSA Complaints:

This data is from the NHTSA — the US gov't agency tasked with vehicle safety. Complaints are spread across multiple & redundant categories, & are not organized by problem.

So how do you find out what problems are occurring? For this NHTSA complaint data, the only way is to read through the comments below. Any duplicates or errors? It's not us.

2004 Chevrolet Corvette fuel system problems

fuel system problem

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2004 Chevrolet Corvette Owner Comments (Page 2 of 3)

« Read the previous 20 complaints

problem #31

Mar 052018

Corvette

  • 88,010 miles

A D V E R T I S E M E N T S

Takata recall visible gasoline leakage after vehicle hasn't been parked over a period of months. Then I began to take notes of what, when, where this leak was occurring, I would fill the tank, park the auto in the garage. The next time I used the vehicle, a noticeable gas odor, spot on the garage floor was noted. I started to place a cardboard under the front end to more readily be able to observe the substance leaking. The odor was unmistakable. Several occurrences N spotting is evident after having parked in my garage. The auto was parked overnight in my garage. I am listing the latest calendar date and photo. I have other dates in my notepad. 2) my seatbelt occasionally will not lock. I hear the click of a seatbelt lock then upon driving away from my home ~,25 miles ~ my seatbelt unlocked through no fault of my own. 3) airbag cannot be checked for effectiveness.

- Bakersfiels, CA, USA

problem #30

Apr 082018

Corvette

  • 14,936 miles
After filling up my vehicle, drove home sat in driveway for a few minutes, adjusted radio stations, I smelled a strong odor of gas, turn vehicle off still smelling gas, looked under driver's side of vehicle and seen a puddle of fluid, put my finger in it and it was gas!, I'm thinking now that's why the used car dealership only put a half a tank of gas in it! purchased this 2004 Corvette back in March 2018 have only put 60 miles on it, it now only has 14,936 miles on it! what could have happened if I parked the car in shopping center parking lot, with a cigarette that just been thrown down?

- Clarksville, TN, USA

problem #29

Dec 182017

Corvette

  • 74,100 miles
Put 15 gallons of gas into tank, immediately noticed gas smell inside car and outside, drove approximately 10 miles and smell increased. Stopped car and immediately saw gas dripping in front of left rear tire and forming a puddle, stopped dripping after 5 minutes or so. Drove to home and let sit until morning, had car towed to Chevrolet dealer that morning. Told by dealer that gas tank is cracked and crossover pipe is defective. Repairs to be near $3000.

- Bokeelia, FL, USA

problem #28

Oct 022017

Corvette

  • miles

A D V E R T I S E M E N T S

Fuel leaking from fuel tank when I fuel

- Hutto, TX, USA

problem #27

May 242017

Corvette

  • 20,000 miles
Fuel tank crossover tube has a crack. I found a special coverage #10150 the NHTSA issue in August 2010, but has expired. I contacted GM and asked for assistance, to which they refused. My car has 20K miles on it. I have performed all maintenance, keep it meticulously clean and not drive it recklessly. If I fill up the car there is a noticeable fuel leak to the point there is a puddle under the car. At this point I cannot drive the car for fear of fire and the car will not pass an emission test. I purchased the car in Alaska in 2009 with 9K miles on it. I never received any info regarding the NHTSA #10150 special coverage. The estimated costs of repair is between $3000 to $4500. Is there any assistance the NHTSA can provide?

- Vancouver, WA, USA

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problem #26

Oct 092017

Corvette

  • 21,000 miles
Gasoline smell

- Desert Aire, WA, USA

problem #25

Jul 192017

Corvette

  • 43,400 miles

A D V E R T I S E M E N T S

Driver side gas tank has been leaking for about a month am having heavy fuel smell when car is parked and after fueling

- Yuba City, CA, USA

problem #24

May 042017

Corvette

  • 2,150 miles
Car began gushing fuel out of top of tank once fuel system pressurized. Hired rollback to take to mechanic who informed that crossover line was bad. Mechanic also stated that there was a recall for this issue. I am second owner of car, which only has 2150 miles on it, so knew nothing about it. I would like to be reimbursed for this expense!

- Palmer, AK, USA

problem #23

Dec 012016

Corvette

  • miles
Strong smell of gas when parked in garage, always used carport until now so I never noticed. But now have a garage, but I am afraid of strong fuel smell may be dangerous. Has new gas cap and no gas leak.

- Crosby, TX, USA

problem #22

Oct 032016

Corvette

  • 37,954 miles
I had a strong fuel smell in my garage and a small puddle of fuel on my garage floor. I had gotten a recall notice from GM some time ago, took my car to the dealer at the time and they said they could do nothing unless there was a leak. Now, I have the leak, but GM refuses to fix the problem because some time period has expired. This leak has been repaired by another shop, but I am out over $2,000 for a problem GM knew could cause the car to burn up. I seek for GM to reimburse me for this repair of a critical safety issue.

- Rougemont, NC, USA

problem #21

Oct 122016

Corvette

  • 52,523 miles

A D V E R T I S E M E N T S

Leaving service station after filling car with fuel gas fumes were filling the car. Parked it in garage and next morning garage stunk of gas fumes. Backed car out of garage and saw no fuel leaking but fumes still very bad in car. Called local Chevrolet dealer and they said there was not a recall for this. Husband took car to auto shop and put on hoist, where a wet spot was found. Mechanic said the connector tube between the two gas tanks was wet from the gasoline. No way to take a photo because the area to look up and see the connector is so small.

- Washington, NC, USA

problem #20

Apr 092012

Corvette

  • 75,000 miles
Fuel tank leak after filling tank. Sends cel code for evap system. Fuel leaks from tank onto exhaust pipe. Dealer will not fix. I never received a "recall" notice or bulletin.

- New Braunfels, TX, USA

problem #19

May 252016

Corvette

  • 56,000 miles
Fuel leak from fuel lines or fuel tank. Dealer Chevrolet won't cover the charges, that it expired in 2014. I just bought the car last July.previous past away and didn't know anything about this problem.

- Simsboro, LA, USA

problem #18

Sep 122016

Corvette

  • 50,508 miles
Large fuel leak coming from drivers side rear tire area. Leak seems to coming from the top of the fuel cell.

- Corpus Christi, TX, USA

problem #17

Sep 012016

Corvette 8-cyl

  • 49,225 miles
Fuel leak from passenger side tank. If tanks show anymore than 1/2 full I get dripping of fuel on the pavement. This happens right after the car has been running.. stationary or in motion. This is a severe fire hazard. The Chevrolet dealer explains that this complaint had an extended warranty but that has expired. GM should have a social obligation to fix a faulty design that is causing a fire hazard like this.

- Whitmore Lake, MI, USA

problem #16

Jul 202016

Corvette

  • 22,625 miles
This car has 23,000 miles on it and I am the original owner. It has developed some sort of fuel leak one of the two fuel tanks or the connecting tube while sitting parked the garage. GM has know about this issue for years. They did not warn owners of these cars of this problem. Now that I have this issue I have discovered the GM would fix this if you discovered this problem in ten years or 100,000 miles. This is a major safety issue, the car could explode if a person walks by it in a parking lot, in an accident or parked in a parking structure. This car is now a ticking bomb due to the failure of GM to notify owners or this potential problem. All Corvettes are not daily drivers that is why the mileage is low. There are many cars out there with this problem. It is important that GM should have to notify all owners of this vintage of car of this issue and fix them before people get hurt or killed. Not only the owners of these vehicles are at risk, so is the general public.

- Granite Bay, CA, USA

problem #15

Aug 012016

Corvette

  • 56,000 miles
I noticed a fuel smell in my garage from my car. I took it to a mechanic and he found that the tank was leaking as described in GM service bulletin 10150 in the connection of the crossover between the tanks. The car has 56000 miles on it. This is a known defect caused by the use of improperly mixed adhesive in the connector. I called the number on the service bulletin and GM said they would not cover the fix on this known defect because the arbitrary time they created for repair on this had lapsed.

- Leander, TX, USA

problem #14

Jun 282016

Corvette

  • 72,504 miles
This request involves a safety bulletin [#0400C6], dated 2/8/2006 relating to the electronic column lock (ecl) for approximately 96% of all 220,000+ C-5 generation Corvettes. 2004 was the last year of production for the C-5 generation. Total production in 2004 is estimated to have been about 35,000: Out of this, 20,861 vehicles were covered by the above service bulletin, but as mine was assembled after VIN #45120862 until assembly began for the 2005 model year (C-6 generation), my VIN number was not included on page 2 of the bulletin. Prior to the steering column on my car locking on 6/28/2016 I had not been made aware that this perilous condition existed. GM has indicated that it will not provide any funds to offset the cost of repairing this fault because it was not included on any service bulletin. I believe that service bulletin #04006C was intended for (or should apply to) the entire C-5 production -- unless there is some reasonable explanation as to why my vehicle has been excluded (such as a different ecl configuration was used, etc.) in either event, I feel the company should honor my request for a full reimbursement for funds expended to replace the faulty ecl. I have written a letter to GM explaining the facts surrounding this request and have attached a copy of that letter for your review.

- Annapolis, MD, USA

problem #13

Nov 012015

Corvette

  • 19,000 miles
The contact owns a 2004 Chevrolet Corvette. The contact stated while refueling the vehicle, fuel was leaking from under the vehicle. The contact mentioned that there was no fuel odor or leakage when driving the vehicle. The failure only occurred when the vehicle was being driven. The manufacturer was notified of the failure. The vehicle was taken to a dealer where it was diagnosed that the filler neck needed to be replaced. No repairs was made to the vehicle. The failure mileage was 19,000.

- Dublin, OH, USA

problem #12

Mar 272016

Corvette

  • 34,700 miles
The top of the left fuel tank is cracked and leaking fuel. This is a known problem for 2004 model Corvette's and Cadillac xlr's. GM refused to do a "recall" on this problem although it is very dangerous and could result in fire or death of the occupants.

- Blountville, TN, USA

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