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1996 Chevrolet Cavalier
94 Technical Service Bulletins (TSBs)
TSB List for the 1996 Chevrolet Cavalier
Technical Service Bulletins (TSBs) for the 1996 Cavalier are official communications between Chevrolet & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
STEERING
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TSB #150900
THIS MESSAGE CONCERNS VEHICLES EXHIBITING A CLUNK NOISE COMING FROM THE FRONT OF THE VEHICLE. CUSTOMERS MAY STATE THAT A CLUNK NOISE IS HEARD WHEN TURNING THE STEERING WHEEL. *TT Read More »
SUSPENSION
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TSB #990308004
SUBJECT PERTAINING TO FRONT AND / OR REAR STABILIZER SHAFT SQUAWK / SQUEAK NOISE. *TT Read More »
SUSPENSION:FRONT
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TSB #01967
FRONT SUSPENSION STEER NOISE SMOOTH ROAD TURNS. *MR Read More »
SUSPENSION:REAR
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TSB #98063
PRODUCT RECALL CAMPAIGN TO REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS ON VEHICLES HAVING A CONDITION WHICH COULD RESULT IN ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS BREAKING. Read More »
SUSPENSION:REAR:SHOCK ABSORBER
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TSB #733403
REAR SHOCK NOISE IN TRUNK AREA - SOUNDS LIKE LOOSE LUMBER. *TW Read More »
SERVICE BRAKES, HYDRAULIC
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TSB #PIP4723F
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
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TSB #000524001
INFORMATION REGARDING SNOW INTRUSION INTO REAR DRUM BRAKE ASSEMBLIES. **MR Read More »
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TSB #735018
COMMENTS THAT THE REAR BRAKES MAY DRAG/HEAT UP OR REAR OF CAR IS SQUATTING DUE TO AGGRESSIVE REAR BRAKE. *YC Read More »
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
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TSB #9709015015A
COMPLAINTS THAT THE ABS INDICATOR LAMP IS "ON". *YC Read More »
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TSB #970801735026
COMMENT THAT THE ABS LIGHT IS ON WITH DIAGNOSTIC TROUBLE CODES (DTC'S) 46 AND 86 SET AS CURRENT OR HISTORY. *YC Read More »
SERVICE BRAKES, AIR
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TSB #4615
ABS PUMP RUNNING WHEN NOT NEEDED. *NJ Read More »
SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
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TSB #00966B
ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT Read More »
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TSB #00966
ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT Read More »
ENGINE AND ENGINE COOLING
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TSB #9702019774T
VARIOUS INFORMATION REGARDING OVERNIGHT COLD SOAK CONDITIONS. *YC Read More »
ENGINE AND ENGINE COOLING:ENGINE
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TSB #00010
SOME CUSTOMERS MAY EXPERIENCE A FAILURE OF THE CYLINDER HEAD GASKET LEADING TO EXTERNAL COOLANT LEAKS FROM THE CYLINDER HEAD GASKET TO ENGINE BLOCK JOINT. **MR Read More »
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TSB #98876121A
VEHICLES MAY EXHIBIT A CLATTERING NOISE AT IDLE SPEED ORIGINATING FROM THE TIMING CHAIN AND FRONT COVER AREA. *YC Read More »
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TSB #776001
INFORMATION CONCERNING ENGINE KNOCK/RATTLE OR TAP NOISE BEFORE ENGINE HAS REACHED OPERATING TEMPERATURE OR UNDER LIGHT LOAD CONDITIONS AT OPERATING TEMPERATURE (REPLACE PISTON AND/OR ROD ASSEMBLIES). Read More »
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TSB #970501776109
EXHIBITING DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303, AND P0304 INDICATING ENGINE MISFIRE CONDITIONS. *YC Read More »
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TSB #776109
ENGINE STALL AT COLD START, ROUGH IDLE, OIL FILTER EXPANSION, HIGH OIL PRESSURE AND ENGINE MISFIRE DTC'S (REPLACE OIL PUMP WITH IMPROVED PRESS RELIEF VALVE BORE). *TW Read More »
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TSB #776001
KNOCK, RATTLE OR TAP NOISE FROM THE ENGINE BEFORE THE ENGINE HAS REACHED OPERATING TEMPERATURE OR UNDER LIGHT LOAD CONDITIONS AT OPERATING TEMPERATURE KNOCK, RATTLE OR TAP NOISE FROM THE ENGINE BEFORE THE ENGINE HAS REACHED ... Read More »
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
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TSB #99088A
VOLUNTARY EMISSION CAMPAIGN INVOLVING VEHICLES EXHIBITING SYMPTONS RESULTING IN THE ILLUMINATION OF THE CHECK ENGINE LIGHT OR THE ENGINE RUNNING ROUGH. **MR Read More »
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TSB #99088REV
INFORMATION REGARDING ADDITIONAL CORRECTIONS FROM PRIVIOUS CAMPAIGN 99088, CONDITIONS THAT CONCERN ROUGH RUNNING ENGINE AND CHECK ENGINE LIGHT ILLUMINATION. MJS Read More »
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TSB #99088A
VEHICLES EXHIBIT SYMPTOMS RESULTING IN THE ILLUMINATION OF THE CHECK ENGINE LIGHT OR THE ENGINE RUNNING ROUGH (INSPECTION, CLEAN/REPLACE AND SEAL PCM, AND INSTALL PROTECTIVE PCM SHIELD ASSEMBLY). Read More »
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
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TSB #130089009
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM
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TSB #010602012
SOME OWNERS MAY COMMENT ON LEAKAGE OF A FEW DROPS OF COOLANT AFTER PARKING THEIR VEHICLE. *TT Read More »
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
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TSB #676204
COOLANT LOSS, VISIBLE COOLANT LEAKAGE, LOW COOLANT LAMP ON OR COOLANT ODOR CAUSED BY COOLANT LEAKAGE. *TW Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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TSB #636604C
COMMENTS THAT A METALLIC NOISE OR COLD RAP HEARD ON COLD EXHAUST SYSTEM. *TT Read More »
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TSB #98636604B
COMMENTS THAT A METALLIC NOISE ON COLD EXHAUST SYSTEMS. *TT Read More »
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TSB #98636604A
SOME OWNERS MAY COMMENT THAT A METALLIC NOISE OR Read More »
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
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TSB #676528
INTERMITTENT DIAGNOSTIC TROUBLE CODE P0107 MAP SENSOR CIRCUIT LOW VOLTAGE (PCM FLASH CALIBRATION) *TW Read More »
FUEL SYSTEM, GASOLINE
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TSB #PIP4723F
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
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TSB #PIP4723C
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
POWER TRAIN
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TSB #030730021
NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT Read More »
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TSB #020730050
ENGINEERING CHANGES TO THE VALVE BODY, PRESSURE REGULATOR VALVE, 2-3 ACCUMULATOR VALVE AND BORE FOR 2002-2003 MODEL YEAR 4T45E TRANSAXLES AND SUBSEQUENT OVERHAUL PROCEDURES WHICH AFFECT 1995-2001 MODEL YEAR TRANSAXLES. Read More »
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TSB #3447
4T40E OR 4T45E WILL NOT SHIFT NO DIAGNOSTIC TROUBLE CODES. *TT Read More »
POWER TRAIN:CLUTCH ASSEMBLY
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TSB #677160
DELAY ENGAGEMENT INTO DRIVE AFTER COLD SOAK (REPLACE WITH REVISED FORWARD CLUTCH HOUSING ASSEMBLY COMPLETE). *TW Read More »
POWER TRAIN:AUTOMATIC TRANSMISSION
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TSB #030730021A
NEUTRAL FLARE AND/OR RPM FLARE WHILE IN DRIVE, NO 1-2 UPSHIFT, SERVICE ENGINE SOON (SES) LIGHT ILLUMINATED, DIAGNOSTIC TROUBLE CODES (DTCS) P1810, DIAGNOSTIC TROUBLE CODE P1815 SET. *TT Read More »
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TSB #3253
VEHICLE WILL NOT MOVE IN EITHER DIRECTION. TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT Read More »
POWER TRAIN:DRIVELINE:DRIVESHAFT
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TSB #637205
LEAK IN THE AXLE SEAL AREA (SHORTEN VENT HOSE). *TW Read More »
POWER TRAIN:AXLE ASSEMBLY
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TSB #990730030A
OWNERS OF SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60, 4T60-E OR 4T65-E TRANSAXLES MAY COMMENT ON A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN STANDING IN PARK ON A HILL OR SLOPE WITH THE ENGINE RUNNING AND THE ... Read More »
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TSB #990730030
SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60 OR 4T60-E TRANSXALES MAY COMMENT ON A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN IN PARK ON INCLINE. *TT Read More »
ELECTRICAL SYSTEM
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TSB #PIP4723D
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
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TSB #19NA273
This informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with Theftlock. Read More »
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
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TSB #676528
INTERMITTENT DIAGNOSTIC TROUBLE CODE P0107 MAP SENSOR CIRCUIT LOW VOLTAGE (PCM FLASH CALIBRATION) *TW Read More »
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
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TSB #010849009
SUBJECT REGARDING REVISED INSTRUMENT PANEL CLUSTER (IPC) REPLACEMENT. NLM Read More »
ELECTRICAL SYSTEM:SOFTWARE
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TSB #PIP4723C
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
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TSB #PIP4723B
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
EXTERIOR LIGHTING:FOG LIGHTS
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TSB #291001
CUSTOMER CONCERN OF PREMATURE FOG LAMP FAILURE. *TT Read More »
EXTERIOR LIGHTING:BRAKE LIGHTS
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TSB #051603
PROPER INSTALLATION INSTRUCTIONS FOR THE HIGH MOUNTED STOP LAMP THAT IS INTEGRATED IN THE REAR SPOILER. SOME DEALERS HAVE COMPLAINED ABOUT THE LAMP NOT FITTING PROPERLY OR THAT PARTS ARE BEING DAMAGED DURING INSTALLATION. Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES
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TSB #990864015
CONCERNS WITH THE LEFT HAND MANUAL MIRROR NOT ADJUSTING WHEN THE ADJUSTMENT LEVER IS MOVED. *TT Read More »
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
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TSB #030864009A
LEFT OUTSIDE BREAKAWAY MIRROR INOPERATIVE. *TT UPDATE. *TT Read More »
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TSB #030864011A
MIRROR VIBRATES AT HIGHWAY SPEEDS. *TT Read More »
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TSB #022703
INOPERATIVE MANUAL OUTSIDE REARVIEW MIRROR(S). *TT *JB Read More »
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TSB #731502
LEFT HAND MIRROR DOES NOT ADJUST WHEN ADJUSTMENT LEVER IS MOVED (ADJUST LEVER TO ALIGN WITH LEVER SLIDE). *TW Read More »
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
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TSB #631106
AIR LEAKING FROM I/P VENTS IN HEATER OR DEFROST MODES (REPLACE MODE VALVE VACUUM ACTUATOR; ADD CLIP TO HVAC MODULE CASE). *AK Read More »
SEAT BELTS
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TSB #990940001
CUSTOMERS MAY COMPLAIN THAT THE FRONT SEAT SHOULDER BELT PLASTIC COVER WILL NOT STAY SNAPPED IN PLACE ON COUPE MODELS ONLY. *TT Read More »
STRUCTURE:BODY
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TSB #831522
REAR COMPARTMENT (TRUNK) LID LATCH DIFFICULT TO UNLOCK / OPEN. *YC Read More »
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TSB #98731069
A RATTLE COMING FROM THE DOOR(S) WHEN THE DOOR WINDOW GLASS IS LOWERED. *YC Read More »
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TSB #971101731060
VARIOUS AREAS OF THE VEHICLE CONVERTIBLE TOP COVER SHOWS WEAR OR PERMANENT DAMAGE. *YC Read More »
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TSB #971101731063
COMMENTS OF A RATTLE NOISE UNDER THE HOOD OR INSTRUMENT PANEL AREA. *YC Read More »
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TSB #971001731508
COMMENTS THAT THE DECK LID WILL NOT OPEN WHEN THE INTERIOR REMOTE RELEASE HANDLE IS PULLED. *YC Read More »
STRUCTURE:BODY:DOOR
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TSB #990864026
ON SOME CONVERTIBLE MODELS, THE DOOR RATTLES WHEN CLOSING. *TT Read More »
STRUCTURE:BODY:ROOF AND PILLARS
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TSB #990857019
CONDITIONS WITH WATER LEAK AT FRONT HEADER. *TT Read More »
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TSB #731060B
CONVERTIBLE TOP COVER SHOWS WEAR OR PERMANENT DAMAGE IN VARIOUS AREAS. YD Read More »
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TSB #98731060A
COMMENTS ON THE CONVERTIBLE TOP COVER SHOWING WEAR OR PERMANENT DAMAGE. *YC Read More »
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
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TSB #PIP4723C
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
SEATS
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TSB #990850007
SOME CUSTOMERS MAY COMMENT THAT THERE IS A BULGE IN THE MATERIAL ON THE TOP BACKSIDE OF EITHER FRONT BUCKET SEAT. *TT Read More »
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TSB #98731616A
SEAT BELT LATCH SLIDES TO SEAT BELT ANCHOR SLEEVE. *YC Read More »
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TSB #971101731616
COMMENTS THAT THE SEAT BELT LATCH SLIDES TO THE SEAT BELT ANCHOR SLEEVE. *YC Read More »
SEATS:FRONT ASSEMBLY:RECLINER
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TSB #731601
RATTLE/SQUEAK FROM PASSENGER (RIGHT) SIDE OF REAR FOLDING SEATBACK AREA (REPOSITION RIGHT HAND FRAME ARM). *TW Read More »
INTERIOR LIGHTING
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TSB #638139
INTERIOR DOME LIGHT STAYS ON ALL THE TIME (REROUTE WIRE HARNESS). *TW Read More »
EQUIPMENT
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TSB #19NA273
This informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with Theftlock. Read More »
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TSB #17NA073
This warranty administration bulletin provides information regarding the field action courtesy transportation policy. Read More »
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TSB #PIC4696D
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Read More »
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TSB #17NA073
This warranty administration bulletin provides information regarding the field action courtesy transportation policy. Read More »
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TSB #PIC4696C
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code. Read More »
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TSB #PIP4723C
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester ... Read More »
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TSB #970701
REGARDS TO DRIVER'S SIDE FLOOR MAT NOT STAYING IN POSITION. *YC Read More »
EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES
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TSB #PIC4696E
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Read More »
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TSB #PIC4696B
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Read More »
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TSB #PIC4696A
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Read More »
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
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TSB #PIC4696E
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Read More »
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TSB #PIC4696C
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code. Read More »
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TSB #PIC4696A
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Read More »
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TSB #549001A
CLN INDICATOR APPEARS ON RADIO DISPLAY AND DOES NOT TURN OFF (RESET CLN INDICATOR WITH THE EJECT BUTTON ON TAPE). *TW Read More »
EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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TSB #17-NA-073
This warranty administration bulletin provides information regarding the field action courtesy transportation policy. Read More »
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TSB #17-NA-073
This warranty administration bulletin provides policy information with the field action courtesy transportation policy. Read More »
EQUIPMENT ADAPTIVE/MOBILITY
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TSB #PIC4696C
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code. Read More »
UNKNOWN OR OTHER
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TSB #000089008E
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. Read More »
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TSB #000089008B
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. Read More »
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TSB #000089008A
SOME CUSTOMERS MAY WANT TO TOW THEIR VEHICLE BEHIND ANOTHER VEHICLE WITH ALL FOUR TIRES ONT HE GROUND. Read More »
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TSB #000849003
EXPERIENCING A RATTLE / SQUEAK IN RIGHT SIDE OF INSTRUMENT PANEL OR RIGHT FRONT DOOR TRIM PANEL SCRATCHED OR RIGHT SIDE END OF INSTRUMENT PANEL CONTACTING DOOR TRIM PANEL. *TT Read More »
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TSB #99088
GENERAL MOTORS HAS DECIDED TO CONDUCT A VOLUNTARY EMISSION CAMPAIGN INVOLVING VEHICLES EXHIBITING SYMPTOMS RESULTING IN THE ILLUMINATION OF THE CHECK ENGINE LIGHT OR THE ENGINE RUNNING ROUGH. Read More »
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TSB #98836539A
SERVICE ENGINE NOW LIGHT ON OR A NO-START CONDITION. *YC Read More »
Browse Other Cavalier Years
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